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Last updated on 2024年7月15日

You're in a production dilemma. How can you balance speed and quality in mechanical component production?

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Balancing speed and quality in mechanical component production is akin to walking a tightrope. You're constantly pulled between the need for rapid output and the uncompromising demand for high-quality parts. In the world of mechanics, this balance is not just desirable, it's essential. Efficient production processes can reduce costs and increase profitability, but subpar components can lead to failures, safety issues, and tarnished reputations. So, how do you strike that elusive balance? It's about smart planning, leveraging technology, and fostering a culture of excellence.

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Robin Rossier

Head of Industrialization
Wellington Franco Batista

Transformando processos em resultados mensuráveis | Especialista em Melhoria Contínua, Lean e TPM | Apaixonado por…
Robert F. Brown

Business Development Consulting

1 Lean Principles

Embracing Lean manufacturing principles can significantly enhance both speed and quality in your production line. Lean focuses on minimizing waste without sacrificing productivity. Start by mapping out your production process and identifying any steps that do not add value to the final product. By streamlining these areas, you can reduce cycle times and improve the overall flow of your manufacturing process. Continuous improvement, a core tenet of Lean, also means that quality is an ongoing pursuit and not just a one-time goal.

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Robin Rossier

Head of Industrialization
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La qualité ne se fabrique pas et ne s'assemble pas mais elle se con?oit. Cette quête de qualité via l'amélioration continue pour atteindre l'excellence opérationnelle (mieux sans aller plus vite) s'atteint uniquement par une collaboration intensive entre les départements (Bureau Technique, Industrialisation, Fabrication, Production et Qualité). Le travail en équipe et une communication continue sont les facteurs clés de réussites. L'étape, la plus fondamentale et la priorité avant tout chantier LEAN, est de fédérer les personnes autours de cette quête. Au final, cette quête de qualité doit devenir une quête de sens afin de comprendre pourquoi on fait les choses avant de s'attaquer au changement.

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Wellington Franco Batista

Transformando processos em resultados mensuráveis | Especialista em Melhoria Contínua, Lean e TPM | Apaixonado por Inova??o e Pessoas
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Aliar velocidade e qualidade na fabrica??o de componentes mecanicos, n?o é uma tarefa fácil, mas também n?o é impossível. N?o é fácil, porque n?o depende somente das especifica??es do componente e da capacidade do equipamento de atingir com estabilidade essas especifica??es, mas principalmente da "cultura" de gest?o dos equipamentos. Na minha experiência, a única coisa que fez a eficiência média de 60% saltar para 90% em máquinas com vida média de 20 anos, foi voltar ao básico: manuten??o das condi??es básicas de opera??o, troca de componentes de acordo com a vida útil, e projetos de melhoria (kaizen), porém, isso só foi possível com muitas solu??es criativas para vencer or?amentos de manuten??o limitados e a press?o do faturamento.

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2 Automation Tech

The integration of automation technology is pivotal in modern mechanical component production. Automated systems can perform repetitive tasks with precision and consistency, far beyond human capabilities. This doesn't mean replacing your workforce, but rather augmenting their abilities. By automating the right aspects of your production, you can increase speed and maintain high quality. It's crucial to choose technology that is adaptable and can grow with your production needs.

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RPM Metal Industries

Marketing Manager @ RPM Metal Industries | Continuous Improvement, Manufacturing
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In our experience on mass production automation or kind of SPM machines are very useful for quality and mass production, SPM (Special purpose machines) are designed in such a way with help of technical and production team, so that parts rejection automatically sorted like cam design Jigs, fixtures, channels, tooling ref jaws, this are very helpful in our production of many mass volumes channels as well as helpful in cost reduction.

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3 Skilled Workforce

A skilled workforce is the backbone of any manufacturing operation. Investing in your employees through continuous training and development ensures that they are up-to-date with the latest industry standards and technologies. This investment not only improves the quality of work but also increases production speed as skilled workers are more efficient and make fewer mistakes. Encourage a culture where quality is everyone's responsibility, and where suggestions for improvements are valued and implemented.

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Robin Rossier

Head of Industrialization
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Il est essentiel de savoir conserver les employés au sein de l'entreprise. Au delà de prévoir des formations et des plans de développement, qui sont très importants aussi, il faut réussir à créer un climat de confiance et de sécurité. Lorsque cette confiance est établie, les collègues se respectent et se sentent en mesure de s'exprimer librement, de proposer des idées, d'émettre des questions ou des opinions pertinentes. Cela fait que les personnes se sentent écoutées et qu'elles participent activement au développement de l'entreprise. Elle seront ainsi beaucoup plus sensibles et impliquées sur la qualité quotidienne de leur travail.

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4 Quality Control

Implementing a robust quality control (QC) system is non-negotiable. QC should be integrated into every stage of the production process, not just at the end. This approach allows for immediate detection and correction of errors, preventing the need for costly reworks or scrapping defective parts. Employ both automated inspection technologies and skilled QC personnel to ensure that each component meets the required specifications before moving on to the next phase.

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5 Supplier Relations

Your production is only as fast and reliable as the supply chain that feeds it. Establish strong relationships with suppliers to ensure that you receive materials and components that meet your quality standards on time. Vet suppliers thoroughly and maintain open communication to quickly resolve any issues that could disrupt your production schedule. Sometimes, investing in local suppliers can reduce lead times and increase the speed of your production cycle.

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Robin Rossier

Head of Industrialization
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Le succès pour avoir une relation optimale avec un fournisseur est très simple. Il suffit de supprimer le mot "fournisseur" et de le remplacer par "partenaire". Au moment ou vous réussissez cela, votre mode de communication avec ce denier change de lui-même et tout devient plus facile.

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6 Continuous Feedback

Lastly, implement a system for continuous feedback from both your customers and your production floor. Customer feedback can highlight areas where your products may fall short in quality or performance, guiding you to make necessary adjustments. Feedback from the production floor can reveal bottlenecks or inefficiencies that, once addressed, can speed up the process. This loop of feedback ensures that both speed and quality are being monitored and improved upon constantly.

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7 Here’s what else to consider

This is a space to share examples, stories, or insights that don’t fit into any of the previous sections. What else would you like to add?

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Robert F. Brown

Business Development Consulting
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When making parts for mechanical assemblies that involve plastic components from multi cavity tools (as part of a larger/final assembly), consider verifying stack tolerance for all cavity combinations prior to production release. Depending on the final assembly’s performance requirements, even seemingly minor variations between cavities for a component can result in out of spec parts. This can be especially important when it comes to optics (lens assemblies).

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Rice Chaney

Building better companies, for better people
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Technology is improving every minute of every day, companies and personnel ought to want to improve every minute of every day as well. Teaching your people better methods, teaching yourself better methods, and constantly improving the people around you will ultimately help speed and quality. With newer and newer technologies coming out, utilize the technology to your advantage. From newer cutter designs and cutting parameters, to programming to the edge of your companies capability will go a long way. Sometimes an extra hour figuring out how to run a part or job, will save you hours, days, or weeks

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You're in a production dilemma. How can you balance speed and quality in mechanical component production?

1

2

3

4

5

6

7

1 Lean Principles

2 Automation Tech

3 Skilled Workforce

4 Quality Control

5 Supplier Relations

6 Continuous Feedback

7 Here’s what else to consider

Mechanics

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You're in a production dilemma. How can you balance speed and quality in mechanical component production?

1

2

3

4

5

6

7

1 Lean Principles

2 Automation Tech

3 Skilled Workforce

4 Quality Control

5 Supplier Relations

6 Continuous Feedback

7 Here’s what else to consider

Mechanics

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