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You’re looking to streamline your manufacturing process. What new technology should you consider?

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If you’re looking for ways to improve your manufacturing efficiency, quality, and profitability, you might want to explore some of the new technology available in the market. Lean manufacturing is a philosophy and a set of tools that aim to eliminate waste, optimize value, and create a continuous improvement culture. Technology can support these goals by enhancing your processes, data, and communication. Here are some of the new technology options that you should consider for your manufacturing process.

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Jasmine Stone

Act like a proton and stay positive
Marco Cotton

Consulting Director leading Lean Management for sustainable growth

1 Smart Sensors

Smart sensors are devices that can monitor, measure, and transmit various parameters of your manufacturing process, such as temperature, pressure, vibration, speed, humidity, and more. They can help you collect real-time data, identify anomalies, prevent breakdowns, and optimize performance. Smart sensors can also communicate with other sensors, machines, and systems, creating a network of interconnected devices that can automate and adjust your process according to the changing conditions and demand.

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Marco Cotton

Consulting Director leading Lean Management for sustainable growth
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In manufacturing, smart sensors offer real-time data for continuous improvement, yet success demands prior process optimization. Automating inefficient processes merely scales issues. These sensors should be part of a strategy prioritizing people and processes. In lean manufacturing, they enhance analysis, highlighting improvement areas. Aligned with jidoka, they empower machines to detect issues, while enabling human-led solutions, emphasizing a technology implementation that values efficiency and human judgment, essential in lean environments.

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2 Cloud Computing

Cloud computing is a service that allows you to access and store data, software, and applications over the internet, instead of using your own hardware and servers. Cloud computing can help you reduce your IT costs, increase your scalability, and improve your security and backup. Cloud computing can also enable you to access and analyze your data from anywhere, anytime, and from any device, giving you more flexibility and insight into your manufacturing process. You can also use cloud-based software and applications to manage your inventory, production, quality, and customer relations.

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3 Artificial Intelligence

Artificial intelligence (AI) is a branch of computer science that simulates human intelligence and learning. AI can help you automate and enhance your manufacturing process by performing tasks that require analysis, decision making, and problem solving. For example, AI can help you optimize your production planning, scheduling, and routing, based on your data and demand. AI can also help you detect and correct defects, improve your quality control, and reduce your waste and rework.

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4 Augmented Reality

Augmented reality (AR) is a technology that overlays digital information and images onto the physical world, creating an interactive and immersive experience. AR can help you improve your manufacturing process by providing you with visual guidance, instructions, and feedback. For example, AR can help you train your workers, assist them in complex tasks, and verify their work. AR can also help you troubleshoot and maintain your equipment, by showing you the status, parts, and steps to follow.

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5 Internet of Things

Internet of Things (IoT) is a concept that refers to the network of physical objects that are embedded with sensors, software, and connectivity, enabling them to exchange data and communicate with each other and with humans. IoT can help you create a smart manufacturing system that can monitor, control, and optimize your process, from the raw materials to the final product. IoT can also help you improve your customer satisfaction, by providing them with personalized products, services, and feedback.

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6 Here’s what else to consider

This is a space to share examples, stories, or insights that don’t fit into any of the previous sections. What else would you like to add?

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Jasmine Stone

Act like a proton and stay positive
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If you need to streamline a process, and do not eliminate as much waste out of the process as possible first, adding smart technology is only going to mask your issue and not give you the gains needed. The ideas listed above are brilliant, and are changing the way manufacturers are able to deliver, but they are long term countermeasures to put in place once you have identified the issue. I see too many production lines packed with the latest technology but still have a 10% scrap rate or a FPY issue. Adding capital equipment to a line in need of a good-old-fashioned lean conversion (muda eliminating, spaghetti diagrams, process map, etc) makes a messy line look fancy, not act fancy.

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You’re looking to streamline your manufacturing process. What new technology should you consider?

1

2

3

4

5

6

1 Smart Sensors

2 Cloud Computing

3 Artificial Intelligence

4 Augmented Reality

5 Internet of Things

6 Here’s what else to consider

Lean Manufacturing

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You’re looking to streamline your manufacturing process. What new technology should you consider?

1

2

3

4

5

6

1 Smart Sensors

2 Cloud Computing

3 Artificial Intelligence

4 Augmented Reality

5 Internet of Things

6 Here’s what else to consider

Lean Manufacturing

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