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Which industrial automation solutions provide seamless integration with existing production systems?

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In the realm of industrial automation, finding solutions that integrate smoothly with existing production systems is crucial for maintaining efficiency and productivity. You need to ensure that the transition to automation does not disrupt your current operations. It requires selecting automation technologies that can communicate effectively with legacy systems while offering the flexibility to adapt to future advancements. With the right approach, you can achieve a harmonious blend of old and new, streamlining your processes and setting the stage for continued innovation.

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Joao Paulo Dos Passos Silva

Estudante de Engenharia Elétrica
Saurabh Chaudhari

Looking for better opp.in Projects /Field Work/FAT/SAT/IQ/OQ/…

1 PLC Systems

Programmable Logic Controllers (PLCs) are a cornerstone of industrial automation, providing reliable control over manufacturing processes. Their compatibility with various communication protocols makes them ideal for integrating with existing machinery. PLCs can be programmed to suit specific needs, ensuring that your transition to automated operations is as smooth as possible. By selecting a PLC that supports the same protocols as your current systems, you can avoid extensive reconfiguration and minimize downtime during integration.

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Joao Paulo Dos Passos Silva

Estudante de Engenharia Elétrica
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As linguagens de programa??o usadas para configurar os CLPs s?o acessíveis e permitem a??es simples e complexas. Isso torna a configura??o mais intuitiva e rápida, os CLPs oferecem isolamento contra ruídos eletromagnéticos, garantindo maior confiabilidade e seguran?a nas opera??es. Ao implantar um sistema CLP na indústria, você obtém custos menores, maior precis?o e uma produtividade excelente.

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Lucas Mayan Ciciri Duarte

Técnico de manuten??o eletr?nica | Eucatex | Engenheiro Eletricista
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Uma coisa muito útil para a automa??o industrial, visando uma performance superior a atual do equipamento, com a sua utiliza??o na integra??o entre sistemas de produ??o KPI e sistemas de supervis?o, podendo haver sua intera??o com a crescente demanda do mercado em rela??o a indústrias com eficiência enérgica e controle inteligente em análise de dados, uma intera??o entre equipamentos e sistemas de IA.

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Fernando Diaz

Senior Instrumentation and Control Engineer
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PLCs are commonly used to automate processes or machine functions. They are reliable, flexible, and easy to connect with existing equipment. PLCs can smoothly work with other automation systems, offering real-time control and monitoring of production processes.

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Sammy Otu

Electrical & Instrumentation Maintenance Engineer specializing in Industrial Automation at Seplat Energy Plc
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Several industrial automation solutions are designed to provide seamless integration with existing production systems. Here are some prominent ones: Siemens Totally Integrated Automation (TIA) Portal: Offers a comprehensive suite of automation software and hardware solutions that integrate seamlessly with various production systems. Rockwell Automation’s FactoryTalk: Provides a suite of software solutions for monitoring, controlling, and optimizing industrial operations, designed to integrate easily with existing systems. Schneider Electric’s EcoStruxure: A platform that offers solutions for automation, energy management, and IoT integration, ensuring smooth integration with existing infrastructures.

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Emerson B.

Supervisor de Elétrica SR l TSA Tecnologia de Sistemas de Automa??o SA
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PLC ( Controlador Lógico Programável) é um dos dispositivos de controle digitais mais utilizados na indústria. Ele serve para para gerir e fiscalizar equipamentos e processos industriais.

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2 Robotics Integration

Robotics, when integrated into production lines, can enhance efficiency and precision. The key to successful integration lies in selecting robots with control systems that are compatible with your existing equipment. Look for robots that offer versatile interfaces and can be programmed to communicate with your current machinery. This ensures that they can work in tandem with your established processes, augmenting them without causing disruptions.

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Emerson B.

Supervisor de Elétrica SR l TSA Tecnologia de Sistemas de Automa??o SA
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A Robótica é a ciência que estuda robots, desde o seu desenho à sua produ??o e programa??o, para que desempenhem uma determinada tarefa de forma independente ou co-dependente. A Robótica trata de construir uma máquina e programa-la para que se movimente sozinha e conclua uma a??o.

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Fernando Diaz

Senior Instrumentation and Control Engineer
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Industrial robots can be programmed to work alongside human operators and other automated systems, increasing productivity and safety. Thwy improve the production efficiency, performing repetitive or hazardous tasks. Modern robotics systems are designed to integrate with existing production lines.

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Shekhar Mohanty Hemant

Working at Tata Steel, Data Science student at IITM.
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Human safety is also an aspect that should be kept in mind while integrating a new robotic system into an existing system.

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3 SCADA Systems

Supervisory Control and Data Acquisition (SCADA) systems offer a high-level overview of industrial processes, making them invaluable for monitoring and controlling production. When integrating SCADA, choose a system that can easily connect with your existing hardware and software. Seamless integration is achieved when the SCADA system can interpret data from various sources without requiring significant changes to your current infrastructure.

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Saurabh Chaudhari

Looking for better opp.in Projects /Field Work/FAT/SAT/IQ/OQ/ E&I/Automation/WWTP/Engineer/Project/PLC/HMI/SCADA/VFD/MODBUS/Profibus/FF/HART/Schneider/Siemens/AB Intrested in WATER Projects.
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I would like to add the SCADA can provide the high level security and graphical representations due to the operators or user helps to get more information about the process operation and takes quick action on it.

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Fernando Diaz

Senior Instrumentation and Control Engineer
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SCADA, great for monitoring, data storage and control different systems. ......................................................

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Emerson B.

Supervisor de Elétrica SR l TSA Tecnologia de Sistemas de Automa??o SA
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SCADA significa supervis?o e aquisi??o de dados, um termo que descreve as fun??es básicas de um sistema SCADA. Empresas podem utilizar sistemas SCADA para controlar equipamentos em diferentes locais e para coletar e salvar dados a respeito de suas opera??es.

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4 MES Solutions

Manufacturing Execution Systems (MES) bridge the gap between the plant floor and your business systems, ensuring real-time data flow and process optimization. For smooth integration, opt for MES solutions that are flexible and can be customized to align with your current production systems. The ability to interface with a wide range of databases and applications is essential for MES to enhance operational efficiency without interrupting existing workflows.

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Vladislav Kravchenko

Automation Engineer in Innerspec Technologies
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Para llegar a un sistema MES eficiente es necesario un planteamiento adecuado de la recogida de datos de la planta. Sin una estrategia coherente al tipo de producción de la planta, un sistema MES puede ser ineficaz. Por el contrario, si se aplica una correcta estrategia del flujo de datos de la planta, el sistema MES se convierte en una herramienta de mejora continua de la producción.

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Emerson B.

Supervisor de Elétrica SR l TSA Tecnologia de Sistemas de Automa??o SA
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A solu??o MES é uma ferramenta tecnológica que possibilita o planejamento, controle, acompanhamento em tempo real de diversos processos, além do histórico de cada produ??o.

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5 Data Analytics

Data analytics tools are vital for making informed decisions in automated industrial environments. To integrate these tools without friction, you need solutions that can pull data from your various existing systems. Look for analytics platforms that support multiple data formats and have robust data integration capabilities. This will allow you to gain insights from across your production processes without the need for extensive system overhauls.

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Vladislav Kravchenko

Automation Engineer in Innerspec Technologies
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Las tecnologías de Big Data permiten monitorizar todo el volumen de datos del proceso. Estas tecnologías ayudan reducir, en gran parte, los esfuerzos del análisis, para las personas a cargo. El análisis de datos con las herramientas dedicadas a ello tienen como fin último maximizar de forma eficiente los procesos de la empresa. La monitorización y comprensión de los datos ayuda a la industria a predecir algunos sucesos, diagnosticar los procesos industriales y tomar decisiones a determinados retos propuestos.

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Emerson B.

Supervisor de Elétrica SR l TSA Tecnologia de Sistemas de Automa??o SA
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A análise de dados é um procedimento que visa transformar números e informa??es em insights para a tomada de decis?o. Apesar de ser usada em diferentes áreas, é no universo corporativo que a técnica ganha destaque.

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6 Cloud Computing

Cloud computing offers scalable resources and services that can be leveraged for industrial automation. When integrating cloud solutions, it's important to select platforms that can interface directly with your production systems. This means they should support standard industrial communication protocols and provide secure data transfer methods. Cloud platforms that offer these features can seamlessly integrate with your operations, providing access to advanced computing power and storage without major infrastructure changes.

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Vladislav Kravchenko

Automation Engineer in Innerspec Technologies
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La computación en la nube ayuda a las empresas a evaluar/contratar profesionales sin tener la limitación de la ubicación del empleado. Esta herramienta ayuda a promover el teletrabajo en las empresas que hacen uso de ella. Las aplicaciones y datos son facilmente accesibles desde cualquier lugar con servicios de red. Desde el lado técnico, la computación en la nube ayuda a controlar toda la comunicación en el proceso para la recogida de datos y posterior análisis (punto 5). A parte de ello, también proporciona cierta seguridad y privacidad de los datos analizados.

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7 Here’s what else to consider

This is a space to share examples, stories, or insights that don’t fit into any of the previous sections. What else would you like to add?

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Fernando Diaz

Senior Instrumentation and Control Engineer
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Each of these industrial automation solutions offers distinct benefits for integrating with existing production systems. Choosing the right solution depends on the specific needs and existing infrastructure. Often, a combination of these solutions provides the most seamless integration and the greatest benefits.

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Vladislav Kravchenko

Automation Engineer in Innerspec Technologies
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Muchas veces no se tienen en cuenta todos los requisitos de compatibilidad entre las diferentes herramientas. Esto pasa tanto por desconocimiento como por falta de información de las diferentes herramientas.

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Michael Cogley

Engineer. Technologist. Solution-Finder
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Solutions vary, every situation is unique. Often I found myself needing to use some combination of off the shelf technology. Other times something custom.

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Which industrial automation solutions provide seamless integration with existing production systems?

1

2

3

4

5

6

7

1 PLC Systems

2 Robotics Integration

3 SCADA Systems

4 MES Solutions

5 Data Analytics

6 Cloud Computing

7 Here’s what else to consider

Business Operations

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Which industrial automation solutions provide seamless integration with existing production systems?

1

2

3

4

5

6

7

1 PLC Systems

2 Robotics Integration

3 SCADA Systems

4 MES Solutions

5 Data Analytics

6 Cloud Computing

7 Here’s what else to consider

Business Operations

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