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What are the most efficient ways to track materials in material handling for manufacturing operations?

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Material handling is a crucial process in manufacturing operations, as it involves the movement, storage, and control of materials and products. Tracking materials is essential for ensuring efficiency, quality, and safety in material handling. In this article, you will learn about some of the most efficient ways to track materials in material handling for manufacturing operations.

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1 Barcode scanning

One of the most common and simple ways to track materials is by using barcode scanning. Barcode scanning involves attaching a label with a unique code to each material or product, and then scanning it with a device that can read and record the code. Barcode scanning can help you identify, locate, and track materials throughout the material handling process, as well as reduce errors and waste. Barcode scanning is also compatible with various software and systems that can automate and optimize material handling operations.

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Yernar Nargelov

New Product Development Expert | Borusan Cat
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I agree that barcode scanning is indeed a common and effective method for tracking materials and products. It offers several advantages, such as reducing errors and enhancing efficiency in material handling. It's a versatile technology that can be integrated with various software and systems to streamline operations. Overall, it's a valuable tool in modern supply chain and inventory management.

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Khoirusy Syafaat S.Kom., CPro., CSA.

Certified Assesor Competency || Certified Programmer || Certified System Analyst
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One thing that makes it useful for me is that when our warehouse management is bothered with registering a lot of goods, we need a barcode to reduce errors and fatigue. There are many types of barcodes available.

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Chandra Kiran

Graduate Student at Binghamton University | GRA at Foxconn Industrial Internet (FII) under Research Foundation of SUNY | Lean Six Sigma - Green Belt
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yes, I agree barcode scanning is one of the best ways to track materials. It is low-cost and easy to work on. But there are some limitations to it, the barcode must be in line of sight, also it is susceptible to damage. If your material handling system is not very complex or has different stages in handling which replaces the barcode every time, this is the best way. But if your manufacturing process is complex and involves a lot of other sub-manufacturing stages I believe it is not best.

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2 RFID tagging

Another way to track materials is by using radio frequency identification (RFID) tagging. RFID tagging involves attaching a small chip or tag to each material or product, and then using a reader device that can detect and communicate with the tag using radio waves. RFID tagging can offer more advantages than barcode scanning, such as faster and more accurate reading, longer range, and more data storage. RFID tagging can also enable real-time tracking and visibility of materials, as well as integration with other technologies and systems that can enhance material handling operations.

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Chandra Kiran

Graduate Student at Binghamton University | GRA at Foxconn Industrial Internet (FII) under Research Foundation of SUNY | Lean Six Sigma - Green Belt
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RFID tagging is more suitable for complex manufacturing systems. They can store more information than barcodes. Also, material does not need to be kept in line of sight. But it is much costlier than barcode systems. Also, they can be interfered with by metals.

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3 IoT sensors

A more advanced way to track materials is by using internet of things (IoT) sensors. IoT sensors are devices that can collect and transmit data about the physical properties and conditions of materials and products, such as temperature, humidity, pressure, vibration, and location. IoT sensors can help you monitor and control the quality and performance of materials throughout the material handling process, as well as prevent damage and spoilage. IoT sensors can also connect and communicate with other devices and systems that can analyze and optimize material handling operations.

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Chandra Kiran

Graduate Student at Binghamton University | GRA at Foxconn Industrial Internet (FII) under Research Foundation of SUNY | Lean Six Sigma - Green Belt
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IoT sensors are an efficient way to track materials. They provide real-time data which is quite useful and helps in reducing the loss. They are more accurate than other type of tracking methods. But they are much costlier than any other tracking method. Installation and maintenance increase the complexity of this system.

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4 Blockchain technology

A more innovative way to track materials is by using blockchain technology. Blockchain technology is a system that can store and verify data transactions in a decentralized and secure way, using a network of computers that follow a set of rules and protocols. Blockchain technology can help you track the origin, ownership, and movement of materials and products throughout the supply chain, as well as ensure transparency and accountability. Blockchain technology can also enable smart contracts and digital tokens that can automate and streamline material handling operations.

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5 AI and machine learning

A more futuristic way to track materials is by using artificial intelligence (AI) and machine learning. AI and machine learning are technologies that can learn from data and perform tasks that normally require human intelligence, such as recognition, prediction, and decision making. AI and machine learning can help you track and manage materials and products more efficiently and effectively, by using data from various sources and systems, such as barcode scanning, RFID tagging, IoT sensors, and blockchain technology. AI and machine learning can also provide insights and recommendations that can improve material handling operations.

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6 Here’s what else to consider

This is a space to share examples, stories, or insights that don’t fit into any of the previous sections. What else would you like to add?

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What are the most efficient ways to track materials in material handling for manufacturing operations?

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3

4

5

6

1 Barcode scanning

2 RFID tagging

3 IoT sensors

4 Blockchain technology

5 AI and machine learning

6 Here’s what else to consider

Manufacturing Operations

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What are the most efficient ways to track materials in material handling for manufacturing operations?

1

2

3

4

5

6

1 Barcode scanning

2 RFID tagging

3 IoT sensors

4 Blockchain technology

5 AI and machine learning

6 Here’s what else to consider

Manufacturing Operations

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