Product durability and longevity are important aspects of industrial design, as they affect the environmental, social, and economic impacts of the products you create. How can you ensure that your products are designed to last and function well over time? Here are some methods you can use to achieve this goal.
The choice of materials for your product can have a significant influence on its durability and longevity. You should consider factors such as the strength, wear resistance, corrosion resistance, recyclability, and biodegradability of the materials you use. You should also avoid using materials that are hazardous, toxic, or difficult to dispose of. Material selection should be based on the intended use, performance, and lifecycle of the product, as well as the availability and cost of the materials.
Todas las culpas van a la industria textil y la moda, pero el dise?o industrial y la arquitectura tienen mucha de la culpa de la temporalidad de los objetos y edificios. Si bien vienen desde que los Eames los popularizaron los contrachapados, los laminados no tienen durabilidad y mucho del dise?o actual basado en tablaroca y triplay no tienen -literal- futuro. Hay todo un camino de buscar materiales que provoquen objetos no perecederos. Cuando un objeto es posible de heredarse, es realmente valioso y sustentable. El ciclo de vida de los productos industriales deberían de estar en el rango -mínimo- de décadas. Hoy la obsolencia no aplica cuando el tama?o de mercado es de posibles miles de millones.
Every good design goes in hand with the correct selection of materials, the proper selection the better the product performs on a daily basis The designer should not be the one assigned to determine the materials used, so getting involved with the correct multidisciplinary team should be a must in the NPD
Understand material properties, considering strength, corrosion resistance and lifespan. Analyze the environmental impact and longevity of materials throughout the product's life cycle. Conduct tests to simulate environmental stressors and usage conditions to determine material resilience. Ensure compatibility between different materials used in the product to prevent degradation due to reactions. Stay updated on new materials and technologies to leverage innovations for enhanced durability. Plan for disassembly and recycling to extend the product's life through the reuse of materials.
En mi opinión, cuando se trabaja en este ámbito es importante ir más allá de una elección de materiales basada simplemente en elegir materiales en función de sus propiedades técnicas inmediatas. Considerar factores ambientales, sociales y económicos puede llevar a decisiones estratégicas y al desarrollo de productos más sostenibles a largo plazo.
When designing and producing for durability, one should take into consideration many factors: understanding what problem the product solves ( it is necessary to create the product in the first place? ), understanding the market in which the product will be launched ( if it is a crowded market, people will have many options and it can lead to waste ). If this first questions are answered and the new product stands, only then, materials and sourcing should be carefully researched and planned the product lifecycle ( durability, maintenance and recycling ). The product durability process should start before having the product.
Design for reliability (DFR) is a method that aims to reduce the failure rate and increase the reliability of products by applying engineering principles and techniques. DFR involves identifying and analyzing potential failure modes, causes, and effects of the product, and implementing design solutions to prevent or mitigate them. DFR can help you improve the quality, safety, and customer satisfaction of your products, as well as reduce the maintenance and repair costs.
Design for Reliability (DFR) ist ein proaktiver Ansatz, der die Zuverl?ssigkeit von Produkten steigert. Es beginnt in der Konzeptphase, um sicherzustellen, dass Produkte ihre spezifizierten Funktionen über ihre erwartete Lebensdauer in ihrer vorgesehenen Umgebung erfüllen. DFR integriert Produktgestaltung und Prozessplanung und umfasst die Analyse von Stressfaktoren, Umweltbedingungen und potenziellen Fehlermodi. Durch frühzeitiges Erkennen und Minderung von Risiken tr?gt DFR zur Kosteneffizienz bei und steigert die Kundenzufriedenheit, indem es robuste und langlebige Produkte liefert. Ein ideales DFR-Programm ist anpassungsf?hig und branchenübergreifend anwendbar, und bietet so einen Mehrwert für jedes Unternehmen.
Whenever the modes of failure are multifaceted and the cost to prevent all of them is significant then creating an intentionally designed failure and mitigating it through controlled parameters might increase reliability and decrease unpredictability of failure at the same time.
Implement robustness into the design, considering environmental factors, stresses, and potential failure modes. Analyze potential failure modes and their effects, prioritizing areas for improvement. Create prototypes to test components under various stress conditions, identifying weak points and improving reliability. Choose materials with proven reliability and durability, considering their performance under stress and in varied environments. Incorporate redundant systems or backup mechanisms to ensure functionality even if a component fails. Collect and analyze field data to drive iterative improvements in product design and reliability.
Design for Reliability (DFR) ensures product dependability by analyzing failure modes and integrating robust solutions early in design. It considers user needs, sustainability, and compliance while leveraging modeling, simulations, and data analytics. DFR fosters reliable products that exceed expectations, reduce risks, and adapt to evolving demands, enhancing quality and customer satisfaction.
Make sure you fasten everything well and construct your product with good materials and well-tested construction techniques to ensure your product can handle accidents and misuse as well as just everyday usage. being cheap will cost you more! Don't try to save by cutting corners, make a quality product, and your customers will notice the difference and come back to you over your competition. - DJEmir.com
Design for maintainability (DFM) is a method that aims to facilitate the maintenance and repair of products by optimizing the design features and components. DFM involves considering factors such as the accessibility, modularity, standardization, and compatibility of the product parts, as well as the availability and ease of use of the tools and instructions for maintenance and repair. DFM can help you extend the lifespan and functionality of your products, as well as reduce the downtime and waste.
Design for Maintainability (DFM) integrates retrofits for seamless post-production upgrades. Adaptable designs and standardized interfaces enable efficient integration of new tech without system disruption. This aligns retrofits with DFM, allowing products to evolve with tech advancements, prolonging lifespan, reducing costs, and preserving accessibility and modularity. Additionally, DFM incorporates reduce, reuse, remanufacture, recycle, and proper disposal principles for sustainable practices and environmental impact mitigation.
Ao desenvolver um produto, é preciso pensar em manuten??o, acessibilidade para troca e a viabilidade de mercado. Caso contrario o produto se torna descartável.
Design components that are easily accessible for maintenance or replacement without disassembling the entire product. Use standardized components to simplify maintenance, repair and replacement processes. Provide clear and comprehensive maintenance manuals and instructions for ease of servicing. Design components with consideration for tool access, minimizing specialized tools required for maintenance. Integrate sensors or features that allow for predictive maintenance, identifying potential failures before they occur. Ensure that maintenance procedures are straightforward and can be performed by technicians or users with minimal training.
Make it easy for users to perform routine maintenance and repairs on the product. Design accessible and modular components that can be replaced or upgraded without extensive disassembly. Provide clear maintenance instructions in the user manual.
Make sure parts that have Shear forces applied to them are durable. There's nothing wrong with using plastic in products but high-stress areas may require strong reinforcement. A perfect example of a bad design was the Pioneer Headphones I bought to replace my Technics Headphones. the Technics 1200 headphones lasted me years even though some of the construction was plastic as they made their joints super solid. The Pioneer lasted only months, they used a round ball socket hinge joint that had a seam. Any outward pressure asserted from pulling on and off the ball would pull apart the seam and pop the ball out of place (like a bad hip) My Beats Pro Headphones are solid metal with a good joint design and plug-in wire, they're built to last.
Design for disassembly (DFD) is a method that aims to enable the separation and recovery of the product parts and materials at the end of their useful life. DFD involves minimizing the number and variety of parts and materials, using reversible and non-destructive connections, labeling and coding the parts and materials, and providing information and guidance for disassembly and recycling. DFD can help you reduce the environmental impact and disposal costs of your products, as well as create opportunities for reuse and remanufacturing.
Nike en su línea ISPA tiene un zapato que es en realidad algo completamente diferente al concepto de siempre: una suela, que lleva un calcetín con una agujeta. Como si un croc fuera envuelto sumando unas havaianas. El objeto en si es la primera vez que las piezas del calzado no llevan ni pegamento, ni costuras, ni clavos. Cada parte puede ser reciclada completamente. En un mundo donde nuestros materiales y procesos son tan siglo XX lo que se requiere es desacoplar lo que entendemos por ensamble y llegar a nuevos conceptos de materialidad.
In the era of global focus on sustainability and reusability, non-destructive disassembly plays a pivotal role in reducing waste. The added benefit is promoting brand loyalty by preventing customers from switching to another brand by offering repairability.
Create products with modular components, allowing easy assembly and disassembly without complex tools. Employ reversible or non-permanent fastening methods (like screws instead of glues) to simplify disassembly. Use standardized interfaces and components to ensure compatibility and ease of replacement or upgrading. Choose materials that are easily separable and recyclable, encouraging a circular economy approach. Provide clear disassembly instructions, labeling, and guidance for efficient and safe component separation.
Hersteller k?nnten Produkte so gestalten, dass Kunden diese selbst oder mithilfe klarer Anleitungen leicht demontieren k?nnen. Ein Fokus auf einfache Steck- und Schnellverschlusssysteme anstelle von Klebstoffen würde Reparaturen erleichtern. Gut sichtbare Markierungen für einzelne Teile k?nnten die Montage und Demontage vereinfachen. Zudem k?nnten Materialien ausgew?hlt werden, die einfach trennbar sind, um Recycling und Reparaturen zu f?rdern. Diese Herangehensweise k?nnte die Lebensdauer der Produkte verl?ngern und die Kreislaufwirtschaft unterstützen.
Eine M?glichkeit für gestaltungsgerechte Demontage ist eine gute Zug?nglichkeit zu gew?hrleisten, damit z.B. Schraubverbindungen easy gel?st werden k?nnen. Ebenso hilfreich ist es gleiche Verbindungselemente zu verwenden, um nur wenige Werkzeuge benutzen zu müssen. Hilfreich k?nnen hier Simulation oder auch z.B. VR-Anwendungen sein, um bspw. die Zug?nglichkeit überprüfen zu k?nnen. Dadurch besteht die M?glichkeit einen iterativen Prozess in der Gestaltung zu unterstützen.
Testing and evaluation are essential steps to verify and validate the durability and longevity of your products. You should conduct various tests and evaluations throughout the product development process, such as prototype testing, user testing, stress testing, accelerated aging testing, and lifecycle assessment. Testing and evaluation can help you identify and resolve any issues or defects, improve the performance and functionality, and ensure the compliance and quality of your products.
Simulate real-life usage conditions through rigorous tests to assess the product's endurance over time. Subject products to extreme conditions (like temperature, humidity, and pressure) to ascertain their resilience. Implement thorough quality checks during manufacturing to detect flaws or weaknesses early on. Gather and analyze user feedback and product performance data to identify potential weaknesses or areas for improvement. Examine failed or returned products to understand failure modes and enhance future designs.
Having a few people use your product without instructions can help you understand its design flaws and limitations. This can also help you figure out how to make your product more intuitive to use. One such failure we noticed later was in My girl's Purse design, it had the carry loops on the inside and the larger strap on the outside both on the same hinge. the hand carry loops on the inside don't allow them to fold down when using the strap and the strap is not long enough for the hard hand carry loops to fit underneath her armpit making it a useless set of straps that can never be used because someone did not test this in the field. We noticed it too late after the purchase was made and we had left Puerto Rico and arrived in Colorado.
Cómo se puede competir con esta estrategia en un mercado de bajos costos? Las pruebas y evaluación son una herramienta primordial en el éxito de un producto, en su experiencia de uso, satisfacción post venta y vida útil. Pero requiere una inversión por parte de las empresas due?as de los dise?os, que tienen que competir con productos chinos similares, de mucho menor precio, que suelen romperse en los primeros ciclos de uso. Quizas una buena idea serían las políticas de estado que regulen la importación de productos casi descartables
Simular o produto em condi??es reais é fundamental, pois, nele descobrimos os pontos fracos e tomamos a??es para resolvê-los.
Do not forget to test the human interaction too... material testing and product evaluation is not necessarily the same as when the human interact with the object, some of the best test failures have come up when the product is given to a user without explaining how to use it. If we fail to design in a intuitive way then we will face failures, even though we have done many computer tests. Registering data is looking into the future. Keeping good statistics of our developments will ease up our way in future practices. Do not be afraid of statistics that is one of the most certain ways of prospective.
Good manufacturing practice (GMP) documentation is a method that ensures the consistency and traceability of the product development process. GMP documentation involves recording and maintaining all the information and data related to the product design, specifications, materials, components, testing, evaluation, and manufacturing. GMP documentation can help you demonstrate the durability and longevity of your products, as well as meet the regulatory and customer requirements.
Collaborate closely with manufacturing teams to ensure that the product is produced to the highest quality standards. Document manufacturing processes and quality control procedures to maintain consistency and reliability in production.
Create detailed protocols and procedures for every stage of manufacturing, outlining precise steps to be followed. Implement measures to maintain consistent quality throughout production, ensuring adherence to defined standards. Maintain comprehensive records of processes, materials and quality checks to trace and rectify issues if they arise. Train employees rigorously on GMP standards and regularly audit processes to ensure compliance. GMP documentation acts as a guide, ensuring the use of safe materials, standardized processes and quality control measures, ultimately contributing to the durability and longevity of the manufactured products.
Work with qualified and experienced design scientists applying evidenced-based product development processes. This preferably includes also directly engaging with Technology Transfer Centers in the specific fields of materials, processes, and technology required by the product category.
Industrial Designer spielen eine essenzielle Rolle als Innovatoren in Unternehmen. Ihre F?higkeit, Ideen visuell zu kommunizieren, treibt neue L?sungen voran. Ihr kreativer Ansatz vereint Technologie, Nutzererfahrung und Funktionalit?t, beeinflusst den gesamten Produktentwicklungsprozess und verbessert die ?sthetik mit Benutzerfreundlichkeit. Sie f?rdern interdisziplin?re Zusammenarbeit, passen sich Marktanforderungen an und differenzieren Unternehmen durch sinnvolle L?sungen, die die Kundenerfahrung bereichern. Industrial Designer sind entscheidende Treiber von Innovation und Kreativit?t, die den Unternehmenserfolg ma?geblich beeinflussen k?nnen.
One effective method I've implemented involves material selection and testing. For instance, when introducing a new cabinet line, I conducted rigorous tests on various materials for durability, moisture resistance, and wear-and-tear. I opted for high-quality materials such as hardwoods treated with water-resistant finishes and laminates known for their durability. Additionally, I tested these materials in simulated kitchen environments to evaluate their performance over time. Furthermore, I incorporated robust construction techniques, like dovetail joints or mortise and tenon joinery, known for their strength and longevity.
The whole options are right for sure, but you might try to aply all into one design to get an excellent product; I might add to have a good timing to develope the design in the Best way and i think its the major of all. An important barrier when a product is in the project stage, is the rush to have it ended ASAP and sadly, many times, the project must go in the usual way without that great idea you'll have time latter.
Todos los dise?os deben tener una excelente relación costo beneficio, con la seguridad, cómo premisa fundamental, tanto para el personal como para los equipos.