登录查看更多内容

What are the key steps to conducting effective APQP reviews and audits?

由人工智能和领英社区提供技术支持

Advanced Product Quality Planning (APQP) is a structured process for developing and launching new products or processes that meet customer requirements and expectations. APQP is based on a series of phases, each with specific deliverables and activities, that aim to ensure quality, reliability, and consistency throughout the product lifecycle. However, APQP is not a one-time event, but rather a continuous improvement cycle that requires regular reviews and audits to monitor progress, identify risks, and implement corrective actions. In this article, we will discuss the key steps to conducting effective APQP reviews and audits, and how they can help you achieve your product engineering goals.

此文章中的业界达人

由社区从 4 条内容中精选。了解更多

Dr. RVS Praveen Ph.D

Director - Product Engineering at LTIMindtree

1 Plan and define

The first step of APQP is to plan and define the scope, objectives, and requirements of the product or process, as well as the roles and responsibilities of the project team. This step involves gathering customer inputs, conducting market research, benchmarking competitors, defining specifications, and setting quality targets. To conduct an effective review and audit of this step, you need to verify that the project plan is aligned with the customer needs and expectations, that the project scope is clear and realistic, that the project team has the necessary skills and resources, and that the quality objectives are measurable and achievable.

添加您的观点

Flordeliz Manchera

Quality Engineering Manager- at HERE Technologies
举报内容
These involves the following: Scope definition, creation of schedule, and identification of major stakeholders. Risk assessment. Documentation requirements related to product and process requirements. Product design and development plans including process flow diagrams and testing plans. Product and process validation methods. Feedback collection and methods for corrective actions.

已翻译

赞
Dr. RVS Praveen Ph.D

Director - Product Engineering at LTIMindtree
举报内容
1. Plan and define the scope, objectives, and requirements of the product or process. 2. Gather customer inputs, conduct market research, benchmark competitors, and define specifications. 3. Set quality targets and establish roles and responsibilities for the project team. 4. Verify alignment with customer needs, clarity of project scope, team readiness, and measurable quality objectives. 5. Ensure the project plan is realistic, achievable, and sets a clear direction for subsequent APQP steps.

已翻译

赞

2 Design and develop

The second step of APQP is to design and develop the product or process, as well as the associated documentation, testing, validation, and control methods. This step involves generating and evaluating design alternatives, creating prototypes, performing simulations, conducting failure mode and effects analysis (FMEA), developing control plans, and preparing for production. To conduct an effective review and audit of this step, you need to verify that the design outputs meet the design inputs, that the design changes are documented and approved, that the FMEA is comprehensive and accurate, that the control plans are consistent and effective, and that the validation results are satisfactory and compliant.

添加您的观点

Dr. RVS Praveen Ph.D

Director - Product Engineering at LTIMindtree
举报内容
1. Design and develop the product/process, including documentation, testing, validation, and control methods. 2. Generate and evaluate design alternatives, create prototypes, and conduct simulations. 3. Perform Failure Mode and Effects Analysis (FMEA) to identify and mitigate potential failures. 4. Develop comprehensive control plans and ensure consistency and effectiveness. 5. Verify design outputs meet inputs, document design changes, and validate results for compliance.

已翻译

赞

3 Implement and verify

The third step of APQP is to implement and verify the product or process, as well as the associated production, inspection, and delivery systems. This step involves setting up the production equipment and facilities, training the operators and inspectors, conducting pilot runs, performing process capability studies, measuring product quality and performance, and obtaining customer feedback. To conduct an effective review and audit of this step, you need to verify that the production processes are stable and capable, that the product meets the quality standards and specifications, that the inspection and testing methods are reliable and accurate, that the delivery and service systems are efficient and responsive, and that the customer satisfaction is high and consistent.

添加您的观点

Dr. RVS Praveen Ph.D

Director - Product Engineering at LTIMindtree
举报内容
1. Implement production, inspection, and delivery systems, including equipment setup and operator training. 2. Conduct pilot runs, process capability studies, and measure product quality and performance. 3. Verify production processes' stability and capability to meet quality standards and specifications. 4. Ensure reliability and accuracy of inspection and testing methods. 5. Maintain efficient delivery and service systems, striving for high and consistent customer satisfaction.

已翻译

赞

4 Review and improve

The fourth step of APQP is to review and improve the product or process, as well as the associated quality management system and improvement opportunities. This step involves collecting and analyzing data, conducting lessons learned sessions, identifying best practices and areas for improvement, implementing corrective and preventive actions, and updating the documentation and records. To conduct an effective review and audit of this step, you need to verify that the data is accurate and complete, that the lessons learned are documented and shared, that the improvement actions are prioritized and executed, that the quality management system is updated and audited, and that the improvement results are monitored and evaluated.

添加您的观点

5 Repeat and refine

The fifth step of APQP is to repeat and refine the product or process, as well as the associated APQP process and activities, for new or modified customer requirements and expectations. This step involves reviewing the customer feedback, conducting market research, assessing the competitive landscape, defining new or revised specifications, and setting new or updated quality targets. To conduct an effective review and audit of this step, you need to verify that the customer inputs are current and relevant, that the market trends are considered and anticipated, that the competitive advantages are maintained and enhanced, that the specifications are clear and feasible, and that the quality targets are challenging and realistic.

添加您的观点

6 Here’s what else to consider

This is a space to share examples, stories, or insights that don’t fit into any of the previous sections. What else would you like to add?

添加您的观点

Product Engineering

+ 关注

给文章评分

我们借助人工智能创建了此文章。您认为这篇文章怎么样？

很棒不太好

举报此文章

查看全部

What are the key steps to conducting effective APQP reviews and audits?

1

2

3

4

5

6

1 Plan and define

2 Design and develop

3 Implement and verify

4 Review and improve

5 Repeat and refine

6 Here’s what else to consider

Product Engineering

给文章评分

感谢您的反馈

更多Product Engineering相关文章

更多相关阅读内容

What are the key steps to conducting effective APQP reviews and audits?

1

2

3

4

5

6

1 Plan and define

2 Design and develop

3 Implement and verify

4 Review and improve

5 Repeat and refine

6 Here’s what else to consider

Product Engineering

给文章评分

感谢您的反馈

查看其他技能