What criteria should you use to select items for a cycle counting program?

ABC or ZYX consider: 1Define Goals Clearly establish the program objectives and purpose. 2Choose Method: Select a counting method based on the organization's resources, inventory size, and desired frequency. 3.Schedule Counts: Create a plan that ensures all items are covered within the desired timeframe 4High-Value Items: Prioritize high-value items,can significantly impact the business 5.ID Fast-Moving Items 6.Items with a History of Inventory Discrepancies: items with a history of inaccuracies 7.Criticality: Count items that are critical to production 8. Highest Cost: Prioritize items based on cost alone, as counting costly items regularly can help pinpoint loss or theft and prevent unnecessary orders. 9.Physical Location.

We can use category wise (Slow/Fast) SKU for cycle count to cover all SKU at real time... It will help us to connect all the SKU to maintain the inventory levels.

Classifying items based on their importance allows you to prioritize counting efforts. For instance, high-value "A" items may require more frequent counts than low-value "C" items. In my experience, implementing ABC analysis helped us focus our resources where they mattered most, reducing the risk of stockouts for critical items.

It's essential to consider some criteria to ensure its effectiveness. Firstly, prioritize high-value or fast-moving items, as errors with these can have significant impacts on operations. Secondly, factor in item criticality; focus on items crucial to production or customer satisfaction. Additionally, consider historical data on item inaccuracies or discrepancies to pinpoint areas needing attention. Furthermore, incorporate ABC analysis to classify items based on their importance and allocate resources accordingly. Lastly, ensure a balanced approach across different product categories and locations to maintain overall inventory accuracy and efficiency. By considering these criteria, a comprehensive cycle counting program can be established.

Considere a curva ABC como principal norte, verifique o tempo de giro de estoque dos itens que giram para avaliar qual o melhor tempo de contagem.

Identifique as partes críticas do código que têm um grande impacto no desempenho geral do sistema. Isso pode incluir la?os de repeti??o, opera??es matriciais, chamadas de fun??o frequentes, entre outros. Priorize as se??es do código que s?o executadas com mais frequência. Isso pode ser determinado por meio de análise estática do código ou por ferramentas de perfilamento que fornecem informa??es sobre a frequência de execu??o de diferentes partes do programa.

Assessing the impact of inventory discrepancies on operations helps determine which items should be included in the cycle counting program. For example, spare parts crucial for production should be counted more frequently to prevent disruptions. Incorporating item criticality into our program ensured we maintained adequate stock levels for mission-critical components.

Avalie também a criticidade com rela??o a validade, sazonalidade, potencial de venda, novos itens e itens que est?o a muito tempo parado em estoque. Priorize pela ordem que preferir.

Items prone to fluctuations in demand or quality issues warrant closer scrutiny. By considering variability, we can adjust counting frequencies accordingly. For instance, seasonal products or items with expiration dates may require more frequent counts to prevent overstocking or waste. Implementing this criterion helped us mitigate risks associated with volatile inventory.

Aten??o especial aos itens obsoletos e itens que est?o próximos de vencer, perdas por vencimento, venda perdida ou produto n?o localizado podem impactar e muito as vendas.

Caso tenha a inten??o de ganhar "tempo" fa?a uma organiza??o por locais do CD e as suas contagens por regi?o, sem considerar uma prioriza??o por curva, mas produ??o n?o conjuga com qualidade.

Items stored in different locations may have varying counting frequencies based on accessibility and movement. For instance, items in high-traffic areas may require more frequent counts to detect discrepancies early. Incorporating item location into our program enhanced accuracy and streamlined counting processes.

Adding an element of randomness to the selection process ensures comprehensive coverage across all inventory items. By periodically selecting items at random for counting, we minimize the risk of overlooking discrepancies. In our experience, random selection acted as a safety net, catching discrepancies that might have otherwise gone unnoticed.

A sele??o aleatória ajudara a identificar problemas no ato, demanda mais tempo para análise, mas é muito eficaz para sanar desvios, principalmente em estoques de muitos SKUs

Se??es do código que consomem uma quantidade significativa de tempo de CPU s?o candidatas ideais para a contagem de ciclos. Isso pode incluir opera??es de E/S intensivas, algoritmos de busca ou classifica??o, entre outros. Se o objetivo é otimizar o desempenho do sistema, concentre-se nas áreas do código que oferecem o maior potencial de melhoria. Isso pode incluir partes do código que consomem recursos excessivos ou que têm um desempenho abaixo do esperado. Ao selecionar itens para um programa de contagem de ciclos, é importante ter uma compreens?o clara dos objetivos e das métricas de desempenho que você está tentando medir.

Beyond the mentioned criteria, it's essential to consider factors like seasonality, past counting discrepancies, and customer demand patterns. Tailoring the cycle counting program to suit the unique needs of your business ensures optimal inventory control and customer satisfaction.