Last updated on 2024年9月16日

What are the best practices for applying food processing technologies to reduce foodborne hazards?

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Food processing technologies can help reduce foodborne hazards by eliminating or controlling harmful microorganisms, toxins, allergens, and contaminants. However, applying these technologies requires careful planning, validation, monitoring, and verification to ensure food safety and quality. In this article, you will learn about some of the best practices for using food processing technologies to achieve food safety objectives.

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Tasnim Adel

Quality Assurance Engineer | ???? Food Safety awareness | Food Science & Technology | Nutrition " ??????????? ???…
Ammar Rasheed Ahmed

Food Technologist QA & QC || Auditor Food Safety, GMP, ISO 9001, 22000, HACCP , FSSC 22000 || Quality Management &…

1 Choose appropriate technologies

The first step is to choose the most suitable food processing technologies for your product, process, and target hazards. Some of the common technologies include thermal, non-thermal, chemical, biological, and physical methods. Each technology has its advantages, limitations, and effects on the product characteristics and shelf life. You should consider factors such as the type and level of hazard, the desired level of reduction or inactivation, the product composition and pH, the process parameters and conditions, the equipment design and maintenance, and the regulatory and consumer requirements.

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Tasnim Adel

Quality Assurance Engineer | ???? Food Safety awareness | Food Science & Technology | Nutrition " ??????????? ??? ??????????? ??? ??? ?????? ???? ?? ????????? ??? ???? ??? ?????? ????? ??? ???????.."
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?????????????? ???????????????? ???????? ???????????????????? ???????? ?????? ???????? ??????????????. 1?? ???????????????????????????? ? It involves heating food & beverages at a specific temperature for a particular length of time. ? ??.??., milk, juices, some egg products, jams, & some sauces. 2?? ?????? ? It involves sterilizing liquid food, most commonly milk, by heating it above the boiling point of water over a very short time period. ? ??.??., shelf-stable liquid dairy products (milk), juices, pastes, sauces, & purees. 3?? ???????????? ?????????? ?????????????????? ? It works by directly injecting food-grade steam into a process fluid to obtain more rapid heat transfer. ? ??.??., milk, nutrition shakes, juices, & soups.

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Ammar Rasheed Ahmed

Food Technologist QA & QC || Auditor Food Safety, GMP, ISO 9001, 22000, HACCP , FSSC 22000 || Quality Management & Operation Management || Compliance Management || Graphic Designer & Social Media Marketer.
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In a Food Safety Management System (FSMS), choosing appropriate technologies is essential for ensuring food safety and compliance. Key technologies include automated monitoring systems, digital temperature tracking, blockchain for traceability, cloud-based compliance tools, and AI-driven predictive analytics for hazard detection and mitigation.

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2 Validate the effectiveness

The second step is to validate the effectiveness of the chosen food processing technologies in reducing or eliminating the target hazards. Validation is the scientific evidence that a process or technology consistently achieves the intended food safety outcome. You should conduct validation studies using appropriate methods, such as challenge tests, predictive modelling, literature review, or expert opinion. You should also define the critical limits, performance criteria, and validation frequency for each technology.

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Ammar Rasheed Ahmed

Food Technologist QA & QC || Auditor Food Safety, GMP, ISO 9001, 22000, HACCP , FSSC 22000 || Quality Management & Operation Management || Compliance Management || Graphic Designer & Social Media Marketer.
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To validate the effectiveness of a Food Safety Management System (FSMS), regular audits, performance reviews, and data analysis are essential. Monitoring key performance indicators (KPIs), conducting internal and external audits, and verifying corrective actions ensure continuous improvement and compliance with food safety standards.

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3 Monitor the process

The third step is to monitor the process to ensure that the food processing technologies are operating within the validated limits and parameters. Monitoring is the routine measurement or observation of a process or technology to verify its performance and control. You should establish monitoring procedures, such as temperature, time, pressure, pH, or other indicators, and record the results. You should also assign responsibilities, frequencies, methods, and corrective actions for monitoring activities.

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Ammar Rasheed Ahmed

Food Technologist QA & QC || Auditor Food Safety, GMP, ISO 9001, 22000, HACCP , FSSC 22000 || Quality Management & Operation Management || Compliance Management || Graphic Designer & Social Media Marketer.
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Monitoring the process in a Food Safety Management System (FSMS) involves tracking critical control points (CCPs), recording data such as temperature, hygiene, and sanitation levels, and utilizing automated systems for real-time alerts. Regular inspections and audits ensure compliance with safety protocols and regulatory requirements.

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4 Verify the results

The fourth step is to verify the results to confirm that the food processing technologies are effectively reducing or eliminating the target hazards. Verification is the confirmation that a process or technology meets the validation criteria and the food safety plan. You should conduct verification activities, such as sampling, testing, auditing, reviewing, or calibrating, and document the outcomes. You should also determine the responsibilities, frequencies, methods, and corrective actions for verification activities.

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Ammar Rasheed Ahmed

Food Technologist QA & QC || Auditor Food Safety, GMP, ISO 9001, 22000, HACCP , FSSC 22000 || Quality Management & Operation Management || Compliance Management || Graphic Designer & Social Media Marketer.
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Verifying the results in a Food Safety Management System (FSMS) involves conducting regular audits, cross-checking data, and ensuring that corrective actions are effective. Lab testing, calibration of equipment, and reviewing compliance reports help confirm that processes meet safety standards and desired food quality outcomes.

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5 Review and improve

The fifth step is to review and improve the food processing technologies and their application based on the monitoring and verification data, feedback, complaints, incidents, or changes. Review is the evaluation of a process or technology to identify its strengths, weaknesses, opportunities, and threats. Improvement is the action taken to enhance a process or technology to achieve better food safety and quality results. You should conduct review and improvement activities, such as root cause analysis, risk assessment, continuous improvement, or innovation, and implement the necessary changes.

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Ammar Rasheed Ahmed

Food Technologist QA & QC || Auditor Food Safety, GMP, ISO 9001, 22000, HACCP , FSSC 22000 || Quality Management & Operation Management || Compliance Management || Graphic Designer & Social Media Marketer.
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Reviewing and improving a Food Safety Management System (FSMS) requires analyzing audit results, performance data, and incident reports. Continuous improvement is achieved by identifying weaknesses, implementing corrective actions, updating procedures, and training staff. Regularly revisiting goals and adopting new technologies ensure enhanced food safety and compliance.

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6 Train and educate

The sixth step is to train and educate the staff involved in applying food processing technologies to ensure their competence, awareness, and compliance. Training and education are the processes of providing knowledge, skills, and attitudes to perform a task or role effectively and safely. You should design and deliver training and education programs, such as courses, workshops, manuals, or videos, and evaluate their impact. You should also update and refresh the training and education content and methods as needed.

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Ammar Rasheed Ahmed

Food Technologist QA & QC || Auditor Food Safety, GMP, ISO 9001, 22000, HACCP , FSSC 22000 || Quality Management & Operation Management || Compliance Management || Graphic Designer & Social Media Marketer.
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Training and educating employees in a Food Safety Management System (FSMS) is crucial for maintaining compliance and food safety standards. This involves providing regular training on hygiene, food handling, hazard control, and regulatory requirements. Continuous education ensures staff are equipped with the latest knowledge to prevent contamination and ensure safety.

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7 Here’s what else to consider

This is a space to share examples, stories, or insights that don’t fit into any of the previous sections. What else would you like to add?

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Tasnim Adel

Quality Assurance Engineer | ???? Food Safety awareness | Food Science & Technology | Nutrition " ??????????? ??? ??????????? ??? ??? ?????? ???? ?? ????????? ??? ???? ??? ?????? ????? ??? ???????.."
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?????????? ?????????????????? ???? ???????????? ?????????????????? ??????????????: ???? ?? ?????????????? ???????????????????? ● Use appropriate heat treatments like pasteurization & sterilization processing. → To kill pathogens. ?? ?????????????? ???? ?????????? ???????????????? ● Lower water activity (Aw) through drying or adding humectants. → To inhibit the growth of harmful bacteria & fungi. ?? ???? ?????????????? ● Use acidification (e.g., adding vinegar or citric acid). → To create a low pH environment that is hostile to pathogen survival. ?? ???????????????? ???????????????????? ?????????????????? (??????) ● Apply MAP techniques by adjusting the composition of gases in packaging. → To limit pathogen growth.

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What are the best practices for applying food processing technologies to reduce foodborne hazards?

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1 Choose appropriate technologies

2 Validate the effectiveness

3 Monitor the process

4 Verify the results

5 Review and improve

6 Train and educate

7 Here’s what else to consider

Food Safety Management System

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