How do you choose between automation and traditional methods in manufacturing?

1 What is automation in manufacturing?

Automation in manufacturing is the use of machines, robots, software, and sensors to perform tasks that were previously done by humans. Automation can increase the speed, accuracy, consistency, and safety of production, as well as reduce waste and errors. However, automation also has some drawbacks, such as the high initial investment, the need for maintenance and upgrades, the risk of malfunctions and cyberattacks, and the potential loss of human skills and jobs.

2 What are traditional methods in manufacturing?

Traditional methods in manufacturing are the ones that rely on human labor, manual tools, and simple machines to produce goods. Traditional methods can offer more flexibility, creativity, and customization, as well as preserve the craftsmanship and culture of the workers. However, traditional methods also have some limitations, such as the low productivity, the high variability, the dependence on human factors, and the exposure to hazards and injuries.

4 How to choose between automation and traditional methods in manufacturing?

To choose between automation and traditional methods in manufacturing, you need to align your decision with your strategic goals, your customer needs, your market conditions, and your competitive advantages. You also need to evaluate the feasibility, suitability, and acceptability of each option, as well as the risks and opportunities involved. You can use various frameworks and models to guide your decision-making process, such as the SMART criteria, the decision matrix, the decision tree, and the PESTEL analysis.

5 How to implement your choice in manufacturing?

To implement your choice between automation and traditional methods in manufacturing, you need to plan, execute, monitor, and control your project. You need to define the scope, schedule, budget, quality, and resources of your project, as well as the stakeholders, deliverables, and milestones. You need to follow the best practices and standards of project management, such as the PMBOK guide, the Agile methodology, and the Lean principles. You also need to communicate effectively, manage changes, and resolve issues.

6 How to evaluate your choice in manufacturing?

To evaluate your choice between automation and traditional methods in manufacturing, you need to measure, analyze, and improve your performance. You need to set the key performance indicators, the benchmarks, and the targets for your project, as well as the data collection and analysis methods. You need to use various tools and techniques to monitor and evaluate your results, such as the dashboard, the scorecard, the feedback, and the audit. You also need to identify the gaps, the root causes, and the corrective actions.