How can you prevent accidents and injuries with material handling equipment?

Major reason for MHE related incidences are either machine health or operator’s skill , conventionally both of these issues are controlled by administrative efforts like training , audits and TPM sheet . With advanced technology like IoT and Industry 4.0 these issues can be taken in smart way like operator certification thru virtual test and simulators , driving authentication thru biometric to prevent unauthorised driving , E-Health check sheet connected with machine to have proper records and interlock , Speed and rout monitoring of MHEs thru GPS and auto alarms using high quality sensors. These all improvements will reduce manual intervention in ensuring safety of man and machine both .

Prevention is key and starting with the right MHE is fundamental. It's not just about the work; it's about protecting the people who make it happen.

Choosing the right MHE is important at the same time application of Management of change process which supports review of risks posed by MHEs is necessary to make risk control programs effective

- In my experience it takes both well documented and executed maintenance for all MHE and also proper and in depth training for any individual operating the equipment. In this fast pace and high turnover job market this seems to be an area that some Employees are lacking in. This is due of course to demand and real lack of experienced trainers across all sectors. At the end of the day, safety is the most important aspect of all of our jobs and lives.

Absolutely, the selection of the right tools to handle the materials will be the priority, however we must also evaluate the risk involved during handling of the materials. A proper written down procedure to handle the materials with adequate training for the operators handling the materials along with suitable tools, personal protective equipment and supervision are mandated to minimize the accidents during material handling.

This is a critical piece of the safety puzzle! Regular inspections and maintenance are the unsung heroes in accident prevention. It's about creating a culture where safety isn't just a priority; it's a daily practice.

Regular maintenance & Inspection leads to no/ lesser incidents. well maintained & inspected equipments have high efficiency / functional longevity in addition to usefulness during emergencies due to their well conditioned.

TRAINING:-Ensure all operators and workers are properly trained in the safe operation of specific material handling equipment. Conduct regular safety training and refresher courses. PROPER PPE:-Ensure operators and workers wear the necessary personal protective equipment (PPE) for the job, such as hard hats, safety glasses, gloves, and high-visibility vests. CLEAR COMMUNICATION :-Establish clear communication methods, such as hand signals or walkie talky, to coordinate movements and actions between operators and ground personnel. Use audible alarms and warning lights to alert workers of equipment movements. By following these or more steps, we can help prevent accidents and improve safety when using MHE in your workplace.

Safe practice like as: - Daily Inspection by operator - Fortnightly inspection by safety and maintenance team - Regular PM for upkeep health of MHE equipment

Regular training is mandatory for MHE operator. We need to conduct training’s from manufacturer itself for better understanding of mode of failure and all the modes of failure check with effective closures so MHE operation can carry out safely

Constant safety awareness and safety training is the key to success. Daily or weekly safety awareness sessions will keep the work force knowledgeable to zero incidents.

Training should not be a power point Presentation rather demonstration of practical scenarios in a language which is easily understood by the operators.

Buy right equipments, allow only trained & authorised persons to operate them. Follow SOP & 5/6S. Make sure preventive maintenance activities as per schedules.

In my professional experience, adhering to Standard Operating Procedures (SOPs), consistent training programs, and adhering to Preventive Maintenance (PM) schedules has proven to be effective in accident prevention." Standard Operating Procedures (SOPs): SOPs are established guidelines that define the correct and safe way to carry out tasks or processes. Following SOPs helps ensure that work is performed consistently, minimizing the chances of errors or accidents. Consistent Training Programs: Regular and comprehensive training for employees is crucial to equip them with the knowledge and skills needed to perform their tasks safely and effectively. It is essential to keep employees updated on best practices and safety measures.

Recent technology likes as 360 degrees camera with AI Face reader for certified driver of MHE Mirrors for handle blind zone SWL limit sensor

Regular training is critical and maintenance of equipment is essential too. Far too often these become a simple tick box exercise - particularly with online training courses! Engage with staff and maintenance contractors and ensure that there is a true, embedded safety culture, not just a check sheet token gesture to suggest compliance.

Just as many traffic accidents are the results of roadway designs and not vehicle safety or driver behavior, safety in material handling starts with facility layout. Being able to isolate powered equipment from pedestrian traffic wherever possible is a great step. Also, implementing clear intersection controls is another great step. Employing one way traffic can benefit safety and material flow at the same time. More generous aisle width may impact storage capacity, but have corresponding savings in productivity and safety. The message is to create the environment for safety vs. relying on equipment and operator performance to overcome potential risks.