How can you optimize machinery and equipment maintenance with NDT?

It also Save the Operator the cost and hurdles of Part Replacement by avoiding the total failure of Part and components when inspections are scheduled as at when necessary by getting to know the Status/Health of each component and remedial measures needed to ensure continuous operation before total failure.

NDT preserves the integrity of materials and components onlike the traditional testing methods that could potentially cause damages to the material being tested. NDT helps in thorough evaluation without compromising the structural integrity of the item being tested. For enhanced safety at any workplace, NDT ensures soundness of tool used by workers and in turn secure the working environment. Implementation of NDT can cause a significant cost savings in a particular project/operation on the long run.

Benefits of NDT: 1. Early Detection of Defects 2. Reduced Downtime 3. Cost Savings 4. Increased Equipment Lifespan 5. Improved Safety 6. Enhanced Product Quality 7. Compliance Assurance 8. Optimized Maintenance Scheduling 9. Asset Reliability 10. Environmental Impact

Ensaios n?o destrutivos s?o técnicas fundamentais para verifica??o da integridade dos ativos, principalmente no que tange a parte estrutural e n?o s?o passíveis de inspe??es sensitivas. Sua importancia para a confiabilidade é vital n?o somente para a disponibilidade, como para a seguran?a dos processos e das pessoas, como por exemplo vasos de press?o, tubula??es e estruturas de sustenta??o. Outro benefício, END é um gatilho importante para transferir a estratégia de manuten??o baseada em tempo para a baseada em condi??o.

Non-Destructive Testing (NDT) is pivotal in preserving component integrity. Its precise examination techniques detect flaws without damage, enhancing efficiency and precision. NDT ensures safety by revealing material quality insights, preventing potential failures or costly disruptions in various industries like aerospace, automotive, and infrastructure. Techniques like PAUT, DR, ECA, GWT, Laser Shearography, and Terahertz Testing offer diverse applications, enabling proactive maintenance and risk mitigation. NDT remains crucial, ensuring reliability and safety across evolving industries.

Thermal imaging of electrical panels is an important component of any NDT maintenance program. Not only does it have benefits in predicting failures, but there is also a safety benefit and potential benefits on your insurance policy, if not already required by the provider.

En muchos casos, como el mantenimiento predictivo de moldes de inyección de plástico de alto volumen. Con más de un millón de shots o inyectadas, puede iniciarse desde el momento del dise?o del mismo, y determinar un proceso sistemático de medición de insertos, cavidades y placas, con el objetivo de determinar el desgaste y deformación de los metales dado el esfuerzo a que son sometidos en muchos casos pueden llegar a cientos de toneladas de fuerza, como miles de libras por pulgada cuadrada de presión en el momento de hacer la inyección de plástico. Definiéndose que después de XX diezmilesimas de pulgada o micras, de deformación las partes o el molde completo debe ser reemplazados. Se podría hasta planificar financieramente la sustitución.

Eddy Current Testing is also one of the common, cost effective and Simple NDT techniques which works based on the principle of Electromagnetic Induction… it can be use to detect Surface and Sub-surface flaws in Materials easily by adjusting the frequency Boroscope Is another Technique in NDT which utilizes the Aid of Cameras to inspect confined areas where Human Eyes can’t see easily like the Engine Compartment or the Aircraft winglets internal structure

Temperature and vibration inspections are very vital NDT testing techniques done to investigate the state of machine conditions. Components agitation is a predictive indicator of possible faults leading to trends establishment. Infrared camera are the best tools for temperature mapping of machines and components. Not only for maintenance purpose, safety analysis can be achieved with proper temperature mapping. Electrical panels should be temperature mapped regularly. Vibropen and similar vibration meters comes in handy for vibration measurement.

Visual inspection is the most basic and popular NDT technique, which involves examining an object with the naked eye or with tools such as magnifiers, cameras, or mirrors. Ultrasonic testing uses high-frequency sound waves to penetrate an object and reflect back from its internal structure or boundaries.

Industry specs should be one of the first places to research to decide what NDT techniques are needed. For example in Aerospace, many parts need to adhere to MIL or NASA specs if you plan on having the military or NASA be customers to your product. If you are not meeting the NDT techniques laid out in your respective industry you will have a hard time selling your product. Making welds? Some specifications call out 100% RT inspections, others allow for a systematic random sampling of 10% of welds after 100% PT weld inspections. Before choosing what NDT is appropriate, do the research into what is required.

Its depend on type of equipment,material,shape and size Usually surface inspection can be performed for the area/position with less requirements while subsurface inspection additional requirements are there For radiographic inspection access from both sides is required For ultrasonic inspection sufficient area is required for scanning using angle beam probes for complete coverage of inspection zone.

The X-ray NDT technique used in the production process e.g.: electronics manufacturers, batteries automotive assemblies, will provide a lot of data about the quality of the materials used and also help to improve the production processes in real-time.

I had an experience on predictive maintenance for servo motors. We have a real-time monitoring system, accessible via internet, in trending format with set upper limits, that tells motor load current behavior. When equipments affected by vibrations, motor load current will have high fluctuations. This will trigger us to investigate. Is it machine parts defect, is it centerline out of limits , is it raw material issue. If this is not addressed - will result to breakdowns or product quality defects.

Choosing the right Non-Destructive Testing (NDT) technique for maintenance depends on various factors. Consider the following steps to make an informed decision: 1. Material Type 2. Defect Type and Size 3. Access and Geometry 4. Surface Condition 5. Size and Scale of Inspection 6. Resolution and Sensitivity 7. Cost and Time Constraints 8. Regulatory Requirements 9. Personnel Training and Expertise 10. Historical Effectiveness By carefully evaluating these factors, you can select the NDT technique that best fits your maintenance requirements, providing accurate and reliable results for effective asset management.

Several trends and innovations were shaping the field of Non-Destructive Testing (NDT). Some trends as of that time include: 1. Advanced Robotics 2. Artificial Intelligence (AI) and Machine Learning (ML) 3. Digital Radiography 4. Augmented Reality (AR) and Virtual Reality (VR) 5. Wireless NDT Sensors 6. Non-Contact NDT Methods 7. Phased Array Ultrasonics (PAUT) Advancements 8. Drone-Based Inspections 9. Blockchain for Data Security 10. Integration of NDT in Industry 4.0

The use of artificial intelligence combine with the inspector’s knowledge and experience are being put to use to advance inspection process and aid the inspector with time consuming methods and criterias.

NDT inspections and monitoring. Additionally, integration and collaboration are being improved through smart devices, cloud computing, internet of things, and blockchain. These technologies can facilitate the communication, sharing, and verification of NDT data and results. I'm Level -II in UT,ET,RT,MT,PT&VT. and have 21 years experience in Aviation and 15 years in industries.

One of the recent Innovation in NDT is the use of Drone to carry out Visual inspection on far to reach area in the oil and gas industry. This innovation mitigate potential risk, reduce cost and time.

Picture NDT like a tech-savvy superhero squad – using AI brains, drone eyes, and smart sensors to keep machinery in tip-top condition. It's the high-tech revolution that's making equipment maintenance cool, efficient, and future-ready!

NDT can offer a range of advantages for your maintenance operations, such as reducing downtime and increasing availability by performing tests while machines are running or during scheduled stops. Additionally, NDT can enhance quality and reliability by detecting flaws or damage that are not visible to the naked eye. Moreover, it can improve safety and compliance by helping to identify and mitigate potential risks, such as cracks, corrosion, fatigue, or leaks. Ultimately, NDT can help you meet the regulatory standards and requirements for your industry or sector.

NDT techniques in your maintenance processes and procedures, and evaluate the results of those techniques. Make adjustments as needed. NDT can be a powerful tool to optimize your machinery and equipment

Fazer um mapeamento dos seus equipamentos críticos A, sejam por quest?es de compliance como NR-13 ou sejam por quest?es de disponibilidade. Após isso relacionar o que precisa ser inspecionado / controlado em cada um, e associar a técnica END mais recomendada ou disponível. Uma vez definido esses planos de trabalho, transformá-los em planos de manuten??o dentro do CMMS. Após isso seguir com a execu??o.

Examples to start to incorporate into your maintenance schedule. Data-Driven Maintenance: Integrate NDT data with predictive maintenance systems to make informed decisions about when maintenance is required. By analyzing NDT data alongside other operational data, you can develop a comprehensive understanding of the machine's health and make data-driven maintenance decisions. Training and Expertise: Invest in training for personnel to ensure that they are proficient in conducting NDT inspections. Skilled personnel are essential for obtaining accurate and reliable NDT results, which are crucial for making informed maintenance decisions.

Start enhancing your maintenance by understanding your equipment's specific needs. Choose the right NDT technique, much like crafting an ideal toolkit. This proactive method guarantees a strong and durable maintenance strategy, ensuring your machinery stays in excellent condition for the long term!

Sensorize and digitize all critical equipment. Build your digital twin and generate the relevant data and metrics that will help with predictive maintenance.

One thing that happens when NDT is started to be used with TPM is that people start testing everything instead of looking at what is beneficial to use NDT for maintenance, it starts to get too costly and also starts to out weight the benefits of the procedures.

NDT techniques in your maintenance processes and procedures, and evaluate the results of those techniques. Make adjustments as needed. NDT can be a powerful tool to optimize your machinery and equipment maintenance, resulting in higher levels of productivity, quality, safety, and profitability. By learning about the benefits, types, selection, innovations, and implementation of NDT

Calibration of NDT Equipment as at when Due is also One important Factor for all to consider as this will ensure the accuracy of all results we arrive at when conducting our inspection… Good Procedures and techniques will only amount to nothing when we don’t use a well calibrated equipment…

Performing NDT (Example: A Simple Dye-Pen Test) helps in finding potential issues that is occuring or which will occur (Example: Beginning of a Crack). Finding these issues at early stage will help in scheduling preventive repairs, hence preventing any future breakdowns ==> Extending the machinery lifetime.