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What are the best quality control audit or inspection technologies for Plant Engineering professionals?

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Quality control audits and inspections are essential for plant engineering professionals to ensure that their processes, products, and systems meet the required standards and specifications. However, traditional methods of quality control, such as manual inspections, paper-based checklists, and visual assessments, can be time-consuming, error-prone, and inconsistent. Therefore, many plant engineering professionals are adopting new technologies that can enhance their quality control activities and improve their efficiency, accuracy, and reliability. In this article, we will explore some of the best quality control audit or inspection technologies for plant engineering professionals and how they can benefit from them.

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SYED ADIL HASAN

Inspection & Corrosion - Oil & Gas | Mechanical Engineer | Ex-Aramco | Ex-ABS | Ex-KNPC | Ex-OQ | Senior Inspection…
Rajan Ananthanarayanan

Product Trustee & Founder

1 Digital Inspection Software

One of the most popular and effective quality control technologies for plant engineering professionals is digital inspection software. This is a software application that allows users to create, manage, and perform inspections using mobile devices, such as smartphones or tablets. Digital inspection software can replace paper-based checklists and forms, and enable users to capture data, photos, videos, and signatures electronically. Users can also access and share inspection data in real-time, generate reports automatically, and integrate with other systems and platforms. Digital inspection software can help plant engineering professionals save time, reduce errors, improve compliance, and enhance communication and collaboration.

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SYED ADIL HASAN

Inspection & Corrosion - Oil & Gas | Mechanical Engineer | Ex-Aramco | Ex-ABS | Ex-KNPC | Ex-OQ | Senior Inspection Engineer at ADNOC Group
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Inspection software can effectively replace paper-based checklists, forms, or MS Excel worksheets, streamlining processes. Before choosing software, it's crucial to consult with users to understand their workflows and needs. Prioritize understanding people and processes, then select software accordingly. When deciding between a system-based approach or developing a process-based system, engaging with functional users is essential. Digitalization ensures data consistency and traceability, making it easier to retrieve historical reports and enhancing user satisfaction.

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Rajan Ananthanarayanan

Product Trustee & Founder
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Certainly, inspection software can replace paper-based checklists and forms or MS Excel worksheets. Prior to the decision on the software, it is important to engage with functional users 'people' to understand their practise which are 'processes' So, put people and process first. Then identify the software which can be put to use. A question might come up whether to adapt a 'system based process' or 'develop a process based system' This can be answered with help of functional users. Adapting system based processes will be economical, when looking at costs. Certainly, digitisation will help in data consistency and traceability. In particular, ability to retrieve historical reports with ease will delight the users.

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Matheus Macedo

Analista | Engenharia | Processos | Projetos | Planejamento e Controle | SGI
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Um exemplo que participei foi a realiza??o de análise de processos, os software de inspe??o digital contribuiram para uma vis?o do negócio e como se comunicam determinados setores e sua rela??o homem-máquina.

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2 Smart Sensors and IoT Devices

Another quality control technology that can benefit plant engineering professionals is smart sensors and IoT devices. These are devices that can collect, transmit, and analyze data from various sources, such as machines, equipment, materials, or environments. Smart sensors and IoT devices can monitor various parameters, such as temperature, pressure, vibration, humidity, or quality, and alert users to any anomalies or issues. Users can also remotely control and optimize the performance of their devices and processes. Smart sensors and IoT devices can help plant engineering professionals improve their productivity, efficiency, quality, and safety.

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Rajan Ananthanarayanan

Product Trustee & Founder
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Decision on smart sensors and IoT devices involve a detailed analysis. Because, these devices can generate a lot of data. So, what is to be done with the data? Can the data be utilised for preventive or corrective maintenance? Can entire plant & machinery be retrofitted with sensors? Answering these questions are very important to select sensors and IoT devices.

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3 Machine Vision and Artificial Intelligence

A third quality control technology that can enhance the capabilities of plant engineering professionals is machine vision and artificial intelligence. This is a technology that uses cameras, software, and algorithms to capture, process, and interpret images and videos. Machine vision and artificial intelligence can perform tasks such as defect detection, measurement, classification, identification, or verification. Machine vision and artificial intelligence can help plant engineering professionals achieve higher levels of accuracy, consistency, speed, and scalability in their quality control activities.

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4 Augmented Reality and Virtual Reality

A fourth quality control technology that can provide new opportunities for plant engineering professionals is augmented reality and virtual reality. This is a technology that uses devices, such as headsets, glasses, or smartphones, to create immersive and interactive experiences that blend the real and virtual worlds. Augmented reality and virtual reality can be used for various purposes, such as training, simulation, guidance, inspection, or collaboration. Augmented reality and virtual reality can help plant engineering professionals improve their skills, knowledge, performance, and engagement in their quality control tasks.

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5 Blockchain and Cloud Computing

A fifth quality control technology that can support the digital transformation of plant engineering professionals is blockchain and cloud computing. This is a technology that uses distributed networks, encryption, and consensus mechanisms to store, share, and verify data in a secure and transparent way. Blockchain and cloud computing can be used to create digital records, certificates, or contracts that can prove the origin, quality, and compliance of products, processes, or systems. Blockchain and cloud computing can help plant engineering professionals reduce costs, risks, and frauds, and increase trust, traceability, and accountability in their quality control operations.

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6 Here’s what else to consider

This is a space to share examples, stories, or insights that don’t fit into any of the previous sections. What else would you like to add?

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Rajan Ananthanarayanan

Product Trustee & Founder
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Organizational processes around plant engineering are vital element in digitization, digitalization or digital transformation. Align the digitization strategy with business goals of the organization.

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Faiz Usman. K

MBA in Operation Management Quality Control Specialist
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In my opinion With all the new AI technologies, machines and Device's coming into use on a wider scale a total implementation of these products and process will lack one essential thing, "Human Touch". I'm all in to welcome these new technologies but the thrill and knowledge gained from a one on one in person audit and inspection is unrivaled the finest of experience.

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What are the best quality control audit or inspection technologies for Plant Engineering professionals?

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1 Digital Inspection Software

2 Smart Sensors and IoT Devices

3 Machine Vision and Artificial Intelligence

4 Augmented Reality and Virtual Reality

5 Blockchain and Cloud Computing

6 Here’s what else to consider

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