What are the benefits and drawbacks of using live bottom hoppers or bins?

1 Benefits of live bottom hoppers or bins

One of the main benefits of live bottom hoppers or bins is that they can handle a wide range of materials with different sizes, shapes, and densities. They can also prevent material bridging, rat-holing, and segregation, which are common problems with conventional hoppers or bins that rely on gravity to discharge materials. Live bottom hoppers or bins can also improve the accuracy and consistency of material flow, as they can control the speed and direction of the conveyor belt or chain. Additionally, live bottom hoppers or bins can reduce the risk of material spillage, dust generation, and noise pollution, as they can seal the container and operate at low speeds.

2 Drawbacks of live bottom hoppers or bins

However, live bottom hoppers or bins also have some drawbacks that you should consider before investing in them. One of the main drawbacks is that they require more power and maintenance than conventional hoppers or bins, as they have more moving parts and electrical components. They can also be more expensive to purchase and install, as they need a sturdy foundation and a reliable power source. Furthermore, live bottom hoppers or bins can be affected by weather conditions, such as extreme temperatures, humidity, and precipitation, which can damage the conveyor belt or chain, or cause material clogging or freezing.

3 How to choose live bottom hoppers or bins

If you decide to use live bottom hoppers or bins for your material handling needs, you should consider some factors that can affect their performance and efficiency. Some of these factors include the type, size, and quantity of the materials you want to store and discharge, the space and layout of your site, the frequency and duration of your operations, and the environmental and safety regulations you need to comply with. You should also compare different models and brands of live bottom hoppers or bins, and look for features such as capacity, durability, flexibility, and ease of use.

4 How to maintain live bottom hoppers or bins

Another important aspect of using live bottom hoppers or bins is how to maintain them properly and extend their lifespan. You should follow the manufacturer's instructions and recommendations on how to operate, clean, and service your live bottom hoppers or bins. You should also inspect and monitor your equipment regularly, and look for signs of wear and tear, such as cracks, leaks, corrosion, or misalignment. You should also lubricate and replace the conveyor belt or chain, and the bearings and rollers, as needed. Moreover, you should protect your live bottom hoppers or bins from harsh weather conditions, such as covering them with tarps or shelters, or using heaters or de-icers.

5 Tips and best practices for using live bottom hoppers or bins

Finally, here are some tips and best practices for using live bottom hoppers or bins effectively and safely. You should always follow the safety rules and precautions when working with live bottom hoppers or bins, such as wearing protective gear, avoiding contact with moving parts, and keeping a safe distance from the equipment. You should also load and unload your materials evenly and gradually, and avoid overfilling or underfilling your live bottom hoppers or bins. You should also adjust the speed and direction of the conveyor belt or chain according to the material characteristics and flow rate. Additionally, you should test and calibrate your live bottom hoppers or bins periodically, and troubleshoot any issues or problems promptly.

6 Here’s what else to consider

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