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Last updated on 2024年5月26日

What are the advantages of using smart manufacturing to measure performance in your organization?

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Smart manufacturing is the use of advanced technologies and data-driven methods to optimize the production process, improve quality, reduce costs, and increase customer satisfaction. It involves connecting machines, sensors, systems, and people across the value chain, and applying analytics, artificial intelligence, and automation to make informed decisions and actions. But how can you measure the performance of your smart manufacturing initiatives and ensure that they are delivering the expected benefits? In this article, we will explore some of the advantages of using smart manufacturing to measure performance in your organization.

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1 Align with strategic goals

One of the advantages of using smart manufacturing to measure performance is that it can help you align your production activities with your strategic goals and objectives. By collecting and analyzing data from various sources, you can monitor key performance indicators (KPIs) that reflect your desired outcomes, such as productivity, quality, efficiency, profitability, customer satisfaction, and sustainability. You can also track the progress and impact of your smart manufacturing projects and initiatives, and adjust them as needed to achieve your targets. This way, you can ensure that your smart manufacturing efforts are aligned with your vision and mission, and that they are contributing to your competitive advantage.

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Horotan Ionut Alexandru

Continuous Improvement Leader with hands on experience in Operational Management, Lean Arhitecture and Systemic Problem Solving.
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Qualitative and quantitative results are improved based on smart analysis of various datasets. Basic tools that are really efficient in driving problem solving and reaching new target conditions need solid ground of data. Having reliable and accurate data will allow you to have a strong strategy and a connected action on results tactical plan.

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2 Enhance operational excellence

Another advantage of using smart manufacturing to measure performance is that it can help you enhance your operational excellence and continuous improvement. By using smart sensors, devices, and systems, you can capture real-time data from your production process, such as machine status, output, defects, energy consumption, and environmental conditions. You can then use analytics, artificial intelligence, and automation to identify and resolve issues, optimize processes, reduce waste, increase quality, and prevent downtime. You can also use smart manufacturing to measure performance against benchmarks and best practices, and to identify and implement opportunities for innovation and learning. This way, you can improve your operational efficiency and effectiveness, and deliver value to your customers and stakeholders.

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Ehab Beshay

Director - Smart Manufacturing
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Utilizing digital solutions in smart manufacturing enables organizations to gain visibility into their operations, allowing them to measure performance and establish a baseline. This crucial first step paves the way for continuous improvement and the achievement of operational excellence.

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3 Empower your workforce

A third advantage of using smart manufacturing to measure performance is that it can help you empower your workforce and enhance their skills and capabilities. By using smart manufacturing, you can provide your workers with access to relevant and timely data and information, as well as tools and systems that support their decision-making and problem-solving. You can also use smart manufacturing to measure performance in terms of skills, competencies, and behaviors, and to provide feedback, coaching, training, and recognition. You can also use smart manufacturing to create a culture of collaboration and communication, where workers can share knowledge, ideas, and best practices across teams and functions. This way, you can leverage the human potential of your workforce, and foster their engagement and motivation.

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Jake Hall

#TheManufacturingMillennial | Manufacturing | Automation | Skilled Trades | Keynote Speaker | Industry 4.0
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Individual impact is one of the best drivers to help excite and motivate people to be a part of the manufacturing industry and to have them stay! By leveraging digital solutions in smart manufacturing it can help workers better understand the impact they create and realtime implications of how well they are doing at their job.

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Amir Shafiq Khan

Plant Manager Signify China Yizheng and Shanghai at Signify
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Using Smart Automation can bring numerous advantages. The biggest one is for people who learn the top technology and remain competitive while delivering benefits to business using it. There are few to mention - AGV/AMR Highly efficient, flexible, safe,fast and with less space. However needs investment with good payback.AMR is even better with more options with new sensors and controls. - Power BI Almost zero/limited investment but with huge benefits such real time data, access to many, easy to adapt and learn, with visibility at every key place if you want. - Low cost Cobots Tricky to find the right solution for your product range.Once you did your selection its amazing to give you big productivity , less operator dependency gains etc

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Sandeep Agrawal

COO at Manorama Industries ltd
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Smart manufacturing is having key advantages 1) Real time decision making basis data and fact. 2) improve productivity and equipment reliability. 3) quality improvement with digital technology and process

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Jeremy Howard

Branch Manager - Georgia at Hartfiel Automation
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It also removes impact and production biases. Subjective evaluation of performance is demotivating to real contributors. Data based evaluation, micro-critiquing for real time improvement and dig data graphical analysis move the needle faster.

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Sriram K

DGM-Operations | Automotive | Lean specialist | TPM practitioner | Managerial excellence award winner
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Advantages are less effort, safe work place, real time monitoring, data integrity, less human interaction, transparent material flow, sequence production, zero inventory level, motivated team, high productivity, improved quality, short term ROI, high profit, etc...

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4 Increase customer satisfaction

A fourth advantage of using smart manufacturing to measure performance is that it can help you increase your customer satisfaction and loyalty. By using smart manufacturing, you can collect and analyze data from your customers, such as their preferences, needs, expectations, feedback, and behavior. You can then use analytics, artificial intelligence, and automation to customize your products and services, enhance your quality and reliability, and deliver faster and more responsive service. You can also use smart manufacturing to measure performance in terms of customer satisfaction, retention, loyalty, and advocacy, and to improve your customer relationships and interactions. This way, you can meet and exceed your customer expectations, and create value and differentiation for your brand.

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5 Support sustainability and compliance

A fifth advantage of using smart manufacturing to measure performance is that it can help you support your sustainability and compliance goals and obligations. By using smart manufacturing, you can collect and analyze data from your environmental, social, and governance (ESG) aspects, such as your carbon footprint, energy efficiency, waste management, health and safety, labor rights, and ethical conduct. You can then use analytics, artificial intelligence, and automation to reduce your environmental impact, improve your social responsibility, and ensure your regulatory compliance. You can also use smart manufacturing to measure performance in terms of your ESG performance, and to report and communicate your results and achievements. This way, you can demonstrate your commitment to sustainability and compliance, and enhance your reputation and trust.

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6 Here’s what else to consider

This is a space to share examples, stories, or insights that don’t fit into any of the previous sections. What else would you like to add?

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What are the advantages of using smart manufacturing to measure performance in your organization?

1

2

3

4

5

6

1 Align with strategic goals

2 Enhance operational excellence

3 Empower your workforce

4 Increase customer satisfaction

5 Support sustainability and compliance

6 Here’s what else to consider

Manufacturing

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What are the advantages of using smart manufacturing to measure performance in your organization?

1

2

3

4

5

6

1 Align with strategic goals

2 Enhance operational excellence

3 Empower your workforce

4 Increase customer satisfaction

5 Support sustainability and compliance

6 Here’s what else to consider

Manufacturing

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