How do you test the durability and performance of your packaging materials?

1 Choose the right packaging materials

The first step is to choose the right packaging materials for your products. You need to consider factors such as the size, shape, weight, fragility, and value of your products, as well as the destination, mode, and duration of transportation. You also need to comply with any regulations and standards that apply to your industry and market. Some common packaging materials include cardboard boxes, bubble wrap, foam peanuts, air pillows, paper, plastic, and tape.

2 Conduct a drop test

A drop test is a simple way to test the impact resistance of your packaging materials. You can use a drop tester machine or manually drop your packaged products from different heights and angles onto a hard surface. You should inspect the products and the packaging for any signs of damage, such as cracks, dents, tears, or punctures. You should also measure the dimensions and weight of the packaging before and after the drop test to check for any changes.

3 Conduct a vibration test

A vibration test is another way to test the stability and resilience of your packaging materials. You can use a vibration tester machine or simulate the vibrations that your products may encounter during transportation, such as on a truck, a train, or a plane. You should monitor the movement and noise of your packaged products during the vibration test and check for any signs of damage or loosening afterwards. You should also check the integrity of the seals, closures, and labels of your packaging.

4 Conduct a compression test

A compression test is a way to test the strength and durability of your packaging materials under pressure. You can use a compression tester machine or stack your packaged products on top of each other or under a heavy load. You should measure the force and duration of the compression and check for any signs of deformation, collapse, or breakage of your packaging. You should also check the condition of your products inside the packaging.

5 Conduct a climate test

A climate test is a way to test the resistance and adaptability of your packaging materials to different environmental conditions, such as temperature, humidity, sunlight, and moisture. You can use a climate chamber machine or expose your packaged products to various climates and weather scenarios. You should measure the changes in temperature and humidity inside and outside the packaging and check for any signs of deterioration, discoloration, corrosion, or mold of your packaging or products.

6 Conduct a usability test

A usability test is a way to test the functionality and convenience of your packaging materials for your customers. You can ask some volunteers or potential customers to open, close, handle, and dispose of your packaged products and observe their behavior and feedback. You should check for any difficulties, frustrations, or injuries that they may experience while using your packaging. You should also ask them about their satisfaction, preferences, and expectations regarding your packaging.

7 Here’s what else to consider

This is a space to share examples, stories, or insights that don’t fit into any of the previous sections. What else would you like to add?