How can you use TRIZ to improve manufacturing processes?

2 Step 2: Analyze the problem

The next step is to analyze the problem and identify the contradictions that prevent you from achieving the IFR. A contradiction is a situation where improving one aspect of the system worsens another aspect. For example, if you want to increase the speed of your production line, you might face a contradiction between speed and quality. The faster you produce, the more errors you might make. To analyze the problem, you can use a tool called the Contradiction Matrix, which helps you map your problem to one of 39 engineering parameters and find the most relevant principles to solve it.

3 Step 3: Generate solutions

The third step is to generate solutions based on the principles that you found in the Contradiction Matrix. The principles are general guidelines that have been derived from analyzing thousands of patents and inventions. They provide you with creative ways to overcome the contradictions and achieve the IFR. For example, one of the principles is called Segmentation, which suggests breaking an object or system into smaller parts or segments. You can apply this principle to your production line by dividing it into modular units that can be easily assembled, disassembled, or replaced.

4 Step 4: Evaluate solutions

The final step is to evaluate the solutions that you generated and select the best one for implementation. You can use a tool called the Evaluation Matrix, which helps you compare the solutions based on their feasibility, effectiveness, and cost. You can also use other criteria, such as customer satisfaction, environmental impact, or safety. The Evaluation Matrix helps you rank the solutions and choose the one that meets your goals and requirements.

TRIZ is a powerful method that can help you improve your manufacturing processes by finding innovative solutions to complex problems. By using TRIZ, you can increase your productivity, quality, efficiency, and profitability. You can also apply TRIZ to other areas of your business, such as product development, marketing, or management. TRIZ can help you unleash your creative potential and achieve your ideal final result.

5 Here’s what else to consider

This is a space to share examples, stories, or insights that don’t fit into any of the previous sections. What else would you like to add?