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How can you use modular construction methods to improve value engineering?

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Modular construction methods are becoming more popular in the construction industry, as they offer many benefits for value engineering. Value engineering is the process of optimizing the design, function, and cost of a project, without compromising on quality, performance, or safety. In this article, you will learn how modular construction methods can help you improve value engineering in your projects, by reducing waste, saving time, increasing flexibility, enhancing quality, and minimizing risks.

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Jim Rogers

Teaching construction professionals to integrate safety, quality, and productivity with over 2 million on-line learners

1 What are modular construction methods?

Modular construction methods involve creating prefabricated units or modules in a factory setting, and then transporting and assembling them on site. These modules can be used for different parts of a building, such as walls, floors, roofs, bathrooms, kitchens, or even entire rooms. Modular construction methods can be applied to various types of projects, such as residential, commercial, industrial, or institutional buildings.

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Krish Reddy

Business Owner @ Ezelogs | Construction ERP Software
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Collaborative Documentation: Leverage EZELOGS estimating software to centralize project documentation, including estimates, change orders, and as-built data. Facilitate seamless collaboration and information sharing among stakeholders involved in modular construction. Ensure that accurate and up-to-date information is readily accessible throughout the project lifecycle.

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2 How can modular construction methods reduce waste?

One of the main advantages of modular construction methods is that they can reduce waste significantly, both in terms of materials and energy. By producing the modules in a controlled environment, you can optimize the use of resources, avoid overproduction, and minimize scrap and defects. You can also reduce the environmental impact of transportation, as you can ship more units in fewer trips. Additionally, you can reduce the waste generated on site, as you can eliminate the need for extensive excavation, formwork, and scaffolding.

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Jim Rogers

Teaching construction professionals to integrate safety, quality, and productivity with over 2 million on-line learners
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I agree with most of this, in theory. Building modular components such as entire walls (in a panelized system), or an entire room (in a volumetric system) in a factory setting can minimize waste when proper planning is done. An example of this is a factory that builds wall panels using steel studs. They don't start with studs, they start with a roll of strip steel. They don't have the waste associated with cutting each stud to the needed length because they actually manufacture each stud to its needed length. I disagree with the statements on transportation. There is little to be gained. Raw materials have to get transported and converted into a structure. The order in which that is accomplished doesn't reduce transportation.

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3 How can modular construction methods save time?

Another benefit of modular construction methods is that they can save time and improve efficiency. By prefabricating the modules in advance, you can shorten the construction schedule, as you can work on multiple tasks simultaneously. For example, you can prepare the site and the foundation while the modules are being manufactured. You can also reduce the time spent on site installation, as you can assemble the modules quickly and easily. Moreover, you can avoid delays caused by weather conditions, labor shortages, or material availability.

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4 How can modular construction methods increase flexibility?

Modular construction methods can also increase flexibility and adaptability, as you can customize the modules according to your specific needs and preferences. You can choose from different sizes, shapes, colors, finishes, and features for your modules, and modify them as required. You can also rearrange, relocate, or reuse the modules for different purposes or locations, as they are designed to be modular and interchangeable. Furthermore, you can expand or reduce the size of your building, as you can add or remove modules as needed.

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Jim Rogers

Teaching construction professionals to integrate safety, quality, and productivity with over 2 million on-line learners
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I think this actually quite the opposite. There is maximum flexibility in stick building where I can create anything I want. In modular, or prefab, my choices get limited by the capabilities of the manufacturing facility and constraints imposed by the need to be somewhat repetitive in the factory. Katera is (was) a good example of this. They tried to create efficiencies by limiting choices in shapes and finishes, which did create efficiencies, but did not seem to appeal to designers who want more flexibility. The trade off can be minimized, but there is a trade off.

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5 How can modular construction methods enhance quality?

Modular construction methods can also enhance quality and consistency, as you can ensure that the modules meet high standards of design, function, and performance. By manufacturing the modules in a factory setting, you can use advanced technology, equipment, and techniques, and follow strict quality control and inspection procedures. You can also reduce the risk of errors, defects, or damages, as you can protect the modules from external factors, such as weather, vandalism, or theft. Additionally, you can improve the safety and comfort of your building, as you can install the modules with better insulation, ventilation, and fire protection.

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6 How can modular construction methods minimize risks?

Modular construction methods can also minimize risks and uncertainties, as you can reduce the complexity and variability of your project. By using modular construction methods, you can simplify the design, planning, and coordination of your project, and avoid unnecessary changes or revisions. You can also reduce the dependency on external factors, such as labor, materials, or equipment availability, and avoid unexpected costs or delays. Moreover, you can reduce the exposure to hazards and accidents, as you can limit the amount of work and workers on site.

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7 Here’s what else to consider

This is a space to share examples, stories, or insights that don’t fit into any of the previous sections. What else would you like to add?

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Jim Rogers

Teaching construction professionals to integrate safety, quality, and productivity with over 2 million on-line learners
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The decision to go modular needs to be considered from the beginning of the design process. It is extremely difficult, and often impractical, to turn a finished design into a design that will utilize modular methods. You can learn more about modular and the things that need to be considered in this course on LinkedIn Learning: https://www.dhirubhai.net/learning/construction-management-modular-construction-methods/modular-construction-a-modern-solution

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How can you use modular construction methods to improve value engineering?

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1 What are modular construction methods?

2 How can modular construction methods reduce waste?

3 How can modular construction methods save time?

4 How can modular construction methods increase flexibility?

5 How can modular construction methods enhance quality?

6 How can modular construction methods minimize risks?

7 Here’s what else to consider

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