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How can you optimize manufacturing engineering in a circular economy?

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Manufacturing engineering is the discipline that applies engineering principles and techniques to design, develop, and improve manufacturing processes, systems, and products. It involves aspects such as product design, material selection, process planning, quality control, automation, and optimization. In a circular economy, the goal is to minimize waste and maximize resource efficiency by keeping materials and products in use for as long as possible, and then recovering and regenerating them at the end of their life cycle. This requires a shift from the traditional linear model of production and consumption, where materials are extracted, transformed, used, and discarded, to a more circular and sustainable one, where materials are reused, repaired, remanufactured, or recycled. How can you optimize manufacturing engineering in a circular economy? Here are some tips and strategies to help you achieve this.

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Malwina W?grzynek-Guzik

Digitalization Manager - Umicore Battery Materials ??

1 Assess your current state

The first step to optimize manufacturing engineering in a circular economy is to assess your current state of operations and identify the opportunities and challenges for circularity. You can use tools such as material flow analysis, life cycle assessment, or circularity indicators to measure and evaluate the environmental impacts and resource efficiency of your products and processes. You can also benchmark your performance against industry standards and best practices, and identify the gaps and areas for improvement. By doing this, you can gain a clear understanding of your current situation and set realistic and measurable goals for circularity.

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2 Design for circularity

The next step is to design your products and processes for circularity, meaning that they are durable, modular, repairable, reusable, and recyclable. You can apply principles such as design for disassembly, design for remanufacturing, design for recycling, or design for biodegradability, depending on the nature and function of your products. You can also use materials that are renewable, recycled, or recyclable, and avoid toxic or hazardous substances that may harm the environment or human health. By designing for circularity, you can reduce the material and energy inputs, extend the product life span, and facilitate the recovery and regeneration of materials.

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Malwina W?grzynek-Guzik

Digitalization Manager - Umicore Battery Materials ??
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A key for design of circular manufacturing is also knowledge of whole cycle. Don't focus only on your part of the cycle, but make it also usefull for further steps. Did you develop a great tool to manage the step? Be sure that you can pull to it data from previous step and also feed yours into following.

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anand Prakash

Senior Process Engineer NPD & New projects at WIKA Group. Working on Process Engineering ,New Projects,Plant Cognitive ergonomics,Selection & commissioning of new machines,SOP,WI & promoting Good manufacturing practices.
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Designing for circularity involves creating durable products that support a circular economy. It includes designing for longevity, enabling easy repair and disassembly for reuse, selecting recyclable materials, and incorporating modularity for component replacement. This approach aims to extend product lifespans, minimize waste, and support a system where materials are reused or regenerated, aligning with the principles of a circular economy.

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3 Implement circular processes

The third step is to implement circular processes that minimize waste and maximize resource efficiency throughout the manufacturing life cycle. You can use techniques such as lean manufacturing, waste minimization, energy efficiency, or green chemistry to optimize your production processes and reduce the environmental impacts. You can also adopt strategies such as reuse, repair, refurbishment, remanufacturing, or recycling to keep your products and materials in use for as long as possible, and then recover and regenerate them at the end of their life cycle. By implementing circular processes, you can increase your productivity, profitability, and competitiveness, while reducing your environmental footprint.

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Malwina W?grzynek-Guzik

Digitalization Manager - Umicore Battery Materials ??
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By avoidance od storage od wastes, you save the money spent for warehousing, but maybe you can also earn more on its recycling?

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anand Prakash

Senior Process Engineer NPD & New projects at WIKA Group. Working on Process Engineering ,New Projects,Plant Cognitive ergonomics,Selection & commissioning of new machines,SOP,WI & promoting Good manufacturing practices.
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Implementing circular processes involves establishing closed-loop systems for material reuse, efficient reverse logistics, collaborative value chain approaches, resource recovery, and adopting innovative technologies. These strategies ensure minimal waste, optimal resource utilization, and a more sustainable, circular economy.

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4 Engage with stakeholders

The fourth step is to engage with your stakeholders, such as suppliers, customers, employees, regulators, or communities, to communicate your circular vision and goals, and to collaborate on circular solutions. You can use platforms such as networks, partnerships, alliances, or co-creation to share information, knowledge, best practices, and feedback on circularity. You can also use incentives such as contracts, certifications, labels, or rewards to encourage and support circular behaviors and actions among your stakeholders. By engaging with your stakeholders, you can build trust, loyalty, and reputation, and create value for yourself and others.

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Gar Hoover

Gar Hoover Indiana-Mounds Engineering
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I define 'circular business' a little different. It's a business that wouldn't exist if it weren't for government ineptness. For example, the IRS should provide interactive tax forms to the taxpayers. We should be able to download these forms and merely insert the necessary numbers on the appropriate lines and the forms do all the calculations. But no. Instead, businesses and the general public hire accounting firms to file their taxes. And these accounting firms have to purchase high cost software that changes every year. Companies providing this software, like Turbo Tax wouldn't exist if the IRS provided interactive forms. How much per taxpayer would it cost for the IRS to provide these forms? Not much. Circular is non-value added.

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5 Innovate and adapt

The fifth step is to innovate and adapt to the changing needs and expectations of the market and society, and to the emerging opportunities and challenges of circularity. You can use methods such as research, development, experimentation, or prototyping to explore new ideas, technologies, or business models that can enhance your circular performance and potential. You can also use tools such as monitoring, evaluation, or feedback to measure and improve your circular outcomes and impacts. By innovating and adapting, you can stay ahead of the curve, create competitive advantages, and contribute to the transition to a circular economy.

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anand Prakash

Senior Process Engineer NPD & New projects at WIKA Group. Working on Process Engineering ,New Projects,Plant Cognitive ergonomics,Selection & commissioning of new machines,SOP,WI & promoting Good manufacturing practices.
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Innovate by investing in R&D, collaborating with stakeholders, and fostering a culture of continuous learning. Adapt by remaining flexible, piloting new initiatives, and embracing sustainable practices to align with circular principles.

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6 Learn and share

The sixth and final step is to learn and share your circular experiences, insights, and lessons with others, and to inspire and influence them to join the circular movement. You can use channels such as publications, presentations, workshops, or webinars to disseminate your circular knowledge and expertise, and to showcase your circular achievements and benefits. You can also use platforms such as communities, forums, or media to exchange ideas, opinions, or perspectives on circularity, and to spark discussions and debates. By learning and sharing, you can enhance your circular skills and competencies, and foster a culture of circularity within and beyond your organization.

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7 Here’s what else to consider

This is a space to share examples, stories, or insights that don’t fit into any of the previous sections. What else would you like to add?

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Malwina W?grzynek-Guzik

Digitalization Manager - Umicore Battery Materials ??
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Current market is just learning circularity. For example battery recycling still doesn't have exact legal regulations and relys on different, sometimes excluding themselves, laws.

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Umar Ibrahim CSCP?, CSSMBB?

Global Business Transformation Leader | Corporate Governance | Data Insights | AI & ML
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In the beverage industry, optimizing manufacturing engineering in a circular economy can mean adopting refillable bottle systems, using recycled materials for packaging, and designing bottles for easier recycling. For instance, some companies have introduced modular bottle designs that separate labels, caps, and containers, simplifying the recycling process. By integrating these sustainable practices, beverage producers not only reduce waste but also cater to eco-conscious consumers.

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How can you optimize manufacturing engineering in a circular economy?

1

2

3

4

5

6

7

1 Assess your current state

2 Design for circularity

3 Implement circular processes

4 Engage with stakeholders

5 Innovate and adapt

6 Learn and share

7 Here’s what else to consider

Manufacturing Engineering

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How can you optimize manufacturing engineering in a circular economy?

1

2

3

4

5

6

7

1 Assess your current state

2 Design for circularity

3 Implement circular processes

4 Engage with stakeholders

5 Innovate and adapt

6 Learn and share

7 Here’s what else to consider

Manufacturing Engineering

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