How can you maintain your equipment to prevent accidents?

Equipments are the most important parts of the hazard processes. Correct inspection is one of the important goal of process safety. Plants can not occur safe process without inspection of equipments. In this regard, first step determine of critical equipment, second step correct inspection ways regarding actual standards, third step occur effective inspection periyod, finally plant employesses should monitor equipments condition regularly.

Well-maintained equipment is less likely to malfunction or fail unexpectedly, reducing the risk of accidents that could harm personnel involved. I believe that regular maintenance ensures that equipment operates at its optimal level of performance. This reduces the likelihood of unexpected breakdowns that could lead to accidents or production delays.

- checklists - Workflow - JSA - job safety analysis - training - Safty - Proper maintenance And again, all of the above need to be enforced and documented.

Regular inspections and following the manufacturer PM (Preventive Maintenance) Schedules always help in avoiding unexpected failures that will impact you starting from non productive time till incidents or accidents at rig site. Always follow the manufacturer instructions and replace parts with certified, inspected approved parts by the manufacturer to avoid any failures.

Adopting world class maintenance and reliability best practices and more condition monitoring approaches will significantly help .

La limpieza enmmos equipos es importante, tanto.polvo, quimicos, etc. Pueden desde el equipo hasta el cable. En un principio tal vez no se le de la importancia adecuada, pero con el tiempo puede afectar el equipamiento. Sea en un sensor o en los cables, etc.

Always follow the manufacturer recommended cleaning tools, equipment or materials, when engaging with the cleaning work of the equipment. This is to ensure the equipment undergoing cleaning process to be effective, long lasting and can be sustained longer.

Un ejemplo positivo que he visto a lo largo de estos a?os es el monitoreo continuo y el estudio del consumo de la lubricacion en los equipos rotativos ya sea por fricción y/o calentamiento, que se ha logrado cambios en sus dise?os para mejorar su vida útil.

El mantenimiento en equipos q utilicen lubricacion, es importante, para evitar.problemas innecesarios cuando realmente necesitas datos de ese equipo.

In the context of pressure safety valves (PSVs) in oil and gas installations, proper maintenance is critical. PSVs are designed to protect equipment from overpressure by releasing fluids when pressures exceed safe limits. Perform regular inspections and set pressure testing to confirm that the valves open at the correct pressure settings. Maintain detailed records of all inspections, tests, maintenance activities, and calibrations. Integrate PSVs into the overall safety and monitoring systems. This can include linking to alarms and control systems that can indicate when a valve has been activated. Implement continuous monitoring systems that can detect anomalies and alert operators before a critical situation arises.

Calibration is important in the oil and gas plant where we have safety critical element (SCE), integrity critical element (ICE) and operation critical element (OCE). It is also very important that the tools and measuring devices being deployed for a task are calibrated and a certificate issued to show for it. It is also important that these critical elements operate/respond as intended during service. The failure to do so is often catastrophic. This might lead to incidents, accidents and even fatality.When it happens the cost is usally enormous. A tracking system will be put in place often in the form of a register. The register will be kept in the control room which will contain all the information associated with the calibrated equipment

In O&G plant or processing facilities, the adequate and frequent calibration on field instrument shall follow the standard procedure. As the area in the plant or processing facilities operations are highly critical, it is identified the frequent calibration will minimise the equipment reading error, and at the same time ensure the system is properly operated. The frequent field instruments requiring timely and frequent calibration that can be done locally are level transmitter, pressure safety valve (PSV), level control valve (LCV), pressure gauge, temperature gauge, etc. For the sophisticated instrument such as micromotion meter typically located at the metering area, a specialised single/multi phase calibrating equipment is required.

Importante lancalibracion de equi?os, en los inicios de cualquier actividad u operacion y durante las operaciones sean semanales quincenales. De este modo queda comprobado el buen funcionami ero de o los equipos. Es muy importante Q queden documentadas para evitar problemas en casos de accidentes o incidentes.

Os treinamentos devem ser periodicamente revisados?a fim?de verificar a conformidade dos procedimentos com o que é realizado no campo na prática.

To ensure safe equipment maintenance in oil fields, staff training, procedures, risk analysis, JSA, and risk management are crucial. Training programs should cover maintenance procedures, hazard identification, and emergency response. Procedures must comply with standards, outline steps, and include safety guidelines. Risk analysis identifies hazards and assesses their risks, prioritizing them. JSA breaks down tasks, identifies hazards, and implements controls. Risk management involves monitoring, evaluating, and controlling risks. Overall, this comprehensive approach promotes a safe working environment and minimizes accidents in equipment maintenance.

The importance of training cannot be over emphasised, as it is very crucial that personnel are duly and regularly trained to meet standards in work environment. With the constant change in technology, it is advised that personnel are as well trained to meet up technology and have 1st hand knowledge of such.

Ha resultado útil en todo trabajo y con toda la experiencia acumulada buscar el conocimiento de los equipos y procesos antes de intervenir o ponerlos en marcha, otro factor importante es el intercambio de ideas con otros colaboradores o trabajadores que debe tomarse en cuentas para las utilizar y plasmar las mejores prácticas y esto lleva a minimizar la accidentalidad en cualquiera actividad.

I prioritize equipment maintenance for accident prevention. Regular inspections ensure optimal performance, thorough cleaning extends equipment lifespan, and comprehensive training ensures our team operates with precision and safety.

The good planing is the key to control the equipment failures. However; the data analysis for the equipment is essential part for to reduce failures, prevent NPT and achieve good life time

La observación continua de actos y condiciones inseguras en el manejo de equipos con la toma de acciones correctivas inmediatas, junto con la planificación del mantenimiento predictivo y preventivo y el uso de herramientas como HAZOP, análisis de fallas, estudios de integridad son la clave para asegurar su disponibilidad y confiabilidad.

The Strategy of Plan ahead is the most accuracy way to prevent accident why? Because if inspect regular and no action made if finding a fail or crack or any defect in facility or equipment and beyond this suppose no action made due to budget Lack or action plan made very later so plan ahead is the most adducted way to cover whole budget of regular inspection and immediate action of repair or change

To enhance reliability and minimize unplanned downtime in a facility, two strategies are essential. First, establish a reliability group dedicated to continuous operations and preventive maintenance, ensuring regular inspection and upkeep of equipment. Second, embrace technology, particularly real-time monitoring with Industrial Internet of Things (IIoT) sensors, to shift from time-based to condition-based maintenance. This approach, guided by standards from institutions like the American Petroleum Institute (API), allows for timely maintenance based on equipment's actual condition, improving efficiency and preventing potential failures.

Success is not a matter of chance, it's a matter of planning. Planning work is the key to unlocking productivity, quality, and safety.

Proper design, proper construction and installation, proper operation, proper maintenance (monitoring and inspection). Stick adherence to battery limits, perform detail assessment including risk assessment prior to deviate from design limits.

Inspection and maintenance based on reliability and function might be ideal when thinking abt cost as well. However, ensuring competency in both the users as well as the maintenance personnel is key.

Is the equipment the correct type for the intended job? On reviewing an onboard exercise on fire in the galley I realised the nearest extinguisher was foam. This should not be used on a galley fire where the chip pan was alight! It was replaced by an appropriate wet chemical extinguisher!

Al involucrar activamente a todos los niveles de la organización en las discusiones sobre el proceso de seguridad y lo que podemos hacer para simplificar el proceso existente, los equipos pueden desarrollar colectivamente pautas claras y concisas que se entiendan e implementen fácilmente.

Isolamento de energias. Durante a manuten??o do equipamento, o emitente da PT e o executante devem se certificar que todas as energias envolvidas foram dissipadas e que de forma alguma esse cenário será alterado durante a interven??o. A forma mais segura de obter essa garantia, é fazer o isolamento com cadeados, onde o executante e o emitente tem cadeados distintos.