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How can you encourage adoption of new PLC programming technologies in manufacturing?

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New PLC programming technologies can offer many benefits for manufacturing, such as improved efficiency, flexibility, and quality. However, adopting them can also pose some challenges, such as resistance to change, lack of skills, and compatibility issues. How can you encourage your team and your organization to embrace new PLC programming technologies and overcome these barriers? Here are some tips and best practices to help you.

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SHAHID MEHMOOD

CNC 编程和精密加工 | 16 年以上水泥、采矿、石油和天然气行业经验 | 设计优化、齿轮切削和感应淬火经验 | 熟练使用 Catia、Centroid、Fanuc、Siemens | SEO 和营销

1 Identify the needs and goals

Before you introduce any new PLC programming technology, you need to have a clear understanding of why you need it and what you want to achieve with it. You can start by assessing the current state of your PLC systems, identifying the pain points, gaps, and opportunities for improvement. Then, you can define the specific goals and metrics that you want to reach with the new technology, such as reducing downtime, increasing productivity, or enhancing quality. Having a clear vision and a compelling case for change can help you communicate the value and the benefits of the new technology to your team and your stakeholders.

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SHAHID MEHMOOD

CNC 编程和精密加工 | 16 年以上水泥、采矿、石油和天然气行业经验 | 设计优化、齿轮切削和感应淬火经验 | 熟练使用 Catia、Centroid、Fanuc、Siemens | SEO 和营销
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Driving PLC Programming Progress in Manufacturing. 1. Stay informed about the latest PLC trends. 2. Pilot new technologies on specific projects. 3. Highlight success stories, like how Tesla embraces AI in their manufacturing. Collectively, we can inspire adoption and elevate manufacturing efficiency. #PLCTechInnovation2023.

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2 Involve and train your team

One of the most important factors for successful adoption of new PLC programming technologies is the involvement and the training of your team. You need to ensure that your PLC programmers and operators have the skills, the knowledge, and the confidence to use the new technology effectively. You can do this by providing them with adequate training, coaching, and support, as well as giving them opportunities to practice and experiment with the new technology. You can also involve them in the selection, testing, and implementation of the new technology, soliciting their feedback and suggestions, and addressing their concerns and questions. By doing this, you can foster a sense of ownership, engagement, and empowerment among your team members.

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3 Manage the change process

Adopting new PLC programming technologies can also involve significant changes in your processes, systems, and culture. You need to manage these changes carefully and systematically, following a structured change management approach. You can use a framework such as ADKAR (Awareness, Desire, Knowledge, Ability, Reinforcement) to guide you through the different stages of change. You can also use tools such as stakeholder analysis, communication plan, risk assessment, and change readiness assessment to help you plan and execute the change process. You need to monitor and evaluate the progress and the impact of the change, and make adjustments as needed. You also need to celebrate the successes and recognize the efforts of your team and your organization.

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Professor Javaid Butt

Professor of Manufacturing and Product Design
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An often-underestimated facet of change management is technology adoption. While change management primarily centers on addressing the human dimension of organizational change, technology adoption is a specialized component of this discipline, with a specific focus on the seamless integration and proficient utilization of new technology within the organization. It is important to recognize that, although closely related, these two aspects of change management diverge in their purpose, necessitating distinct strategies and expertise. In numerous instances, the successful adoption of technology plays a pivotal role in ensuring the overall success of the change management initiative.

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4 Stay updated and innovative

Finally, adopting new PLC programming technologies is not a one-time event, but a continuous process of learning and improvement. You need to stay updated on the latest trends and developments in PLC programming, such as new languages, standards, platforms, and features. You can do this by subscribing to newsletters, blogs, podcasts, and magazines, attending webinars, workshops, and conferences, and joining online communities and forums. You also need to stay innovative and open-minded, exploring new possibilities and opportunities for using PLC programming to enhance your manufacturing performance. You can do this by encouraging creativity, experimentation, and collaboration among your team and your organization.

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5 Here’s what else to consider

This is a space to share examples, stories, or insights that don’t fit into any of the previous sections. What else would you like to add?

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How can you encourage adoption of new PLC programming technologies in manufacturing?

1

2

3

4

5

1 Identify the needs and goals

2 Involve and train your team

3 Manage the change process

4 Stay updated and innovative

5 Here’s what else to consider

Manufacturing Engineering

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How can you encourage adoption of new PLC programming technologies in manufacturing?

1

2

3

4

5

1 Identify the needs and goals

2 Involve and train your team

3 Manage the change process

4 Stay updated and innovative

5 Here’s what else to consider

Manufacturing Engineering

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