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How can you design sustainable packaging for your plant's products?

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Sustainable packaging is not only good for the environment, but also for your plant's efficiency, reputation, and profitability. However, designing sustainable packaging can be challenging, as you need to consider various factors, such as material selection, waste reduction, recyclability, and customer satisfaction. In this article, you will learn some practical tips on how to design sustainable packaging for your plant's products, based on the principles of the circular economy.

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Jani Chetankumar

Co-Founder at Mechwat l Co-Founder at Commalinn

1 What is the circular economy?

The circular economy is a system that aims to eliminate waste and pollution, keep products and materials in use, and regenerate natural resources. It contrasts with the traditional linear economy, which follows a "take-make-dispose" model. By adopting the circular economy approach, you can reduce your plant's environmental impact, save costs, and create value for your customers and stakeholders.

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Jani Chetankumar

Co-Founder at Mechwat l Co-Founder at Commalinn
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The circular economy embodies the "5R" principles: reduce, reuse, recycle, remanufacture, and responsibly dispose. It focuses on minimizing waste by reducing consumption, promoting the reuse of products, recycling materials to keep them in circulation, remanufacturing goods to extend their lifespan, and responsibly disposing of items at the end of their use. This approach aims to create a closed-loop system, minimizing environmental impact and maximizing resource efficiency.

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2 How to choose sustainable materials?

One of the first steps to design sustainable packaging is to choose materials that are renewable, recyclable, biodegradable, or compostable. You should avoid materials that are toxic, non-recyclable, or hard to separate. You should also consider the life cycle of the materials, such as their sourcing, processing, transportation, and end-of-life. Some examples of sustainable materials are paper, cardboard, bamboo, wood, cork, glass, metal, and bioplastics.

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Jani Chetankumar

Co-Founder at Mechwat l Co-Founder at Commalinn
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Designing sustainable packaging involves a comprehensive approach. Use life cycle assessments to evaluate materials’ environmental impact from production to disposal. Emphasize responsible production methods to reduce waste and emissions. Educate consumers on sustainable choices and disposal practices, fostering a holistic system that considers the packaging's entire life cycle for an environmentally conscious approach.

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3 How to reduce waste and emissions?

Another step to design sustainable packaging is to reduce the amount of waste and emissions generated by your plant's operations. You can do this by optimizing your packaging design, such as using less material, minimizing empty space, and eliminating unnecessary components. You can also use reusable or refillable packaging, such as bottles, jars, or containers, that can be returned or exchanged by your customers. Additionally, you can implement energy-efficient practices, such as using renewable energy sources, improving your insulation, and reducing your water consumption.

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Jani Chetankumar

Co-Founder at Mechwat l Co-Founder at Commalinn
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In designing sustainable packaging, I applied UI/UX design principles to create efficient, user-friendly packaging while adhering to Lean Six Sigma methodologies for waste reduction. Conducting life cycle assessments guided material choices to ensure reduced environmental impact. I prioritized the "5Rs" - reduce, reuse, recycle, remanufacture, and responsible disposal - crafting packaging for durability, reuse, and ease of recycling, aligning with a holistic approach toward sustainability.

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4 How to increase recyclability and reuse?

A third step to design sustainable packaging is to increase the recyclability and reuse of your packaging materials. You can do this by using materials that are easy to recycle, such as paper or metal, and avoiding materials that are hard to recycle, such as mixed plastics or laminates. You can also use clear labels and symbols that indicate how to dispose of your packaging properly. Furthermore, you can collaborate with recycling facilities, collection schemes, or other stakeholders to ensure that your packaging can be recovered and processed efficiently.

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James Butcher

Strategic Consultant and Speaker (Business Growth, Supply Chain and Sustainability)
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A very simple consideration for waste reduction is on inbound packaging (B2B); what is the most sustainable pack size? In the past pack sizes were often based on convenience with no regard for sustainability. Take a really simple example: the equipment side of Google's business (for items like Google NEST). Google changed the goods in quantity for cables from 99 per box to 200 per box. That simple change alone saved 1.2 tons of corrugate per year. What is the simple equivalent in your business. The same process allows you to also consider returnable transit packaging (as Google also did) to aid the circular approach, reusing 95% of the boxes used to ship components, reusing each box an average of five times. Simple, high impact wins.

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5 How to enhance customer satisfaction?

A final step to design sustainable packaging is to enhance your customer satisfaction and loyalty. You can do this by communicating the benefits and features of your sustainable packaging, such as its environmental impact, quality, safety, or convenience. You can also use attractive and innovative designs that appeal to your target market and reflect your brand identity. Moreover, you can engage your customers in feedback, surveys, or reward programs that encourage them to participate in your sustainability efforts.

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6 Here’s what else to consider

This is a space to share examples, stories, or insights that don’t fit into any of the previous sections. What else would you like to add?

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How can you design sustainable packaging for your plant's products?

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3

4

5

6

1 What is the circular economy?

2 How to choose sustainable materials?

3 How to reduce waste and emissions?

4 How to increase recyclability and reuse?

5 How to enhance customer satisfaction?

6 Here’s what else to consider

Plant Operations

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How can you design sustainable packaging for your plant's products?

1

2

3

4

5

6

1 What is the circular economy?

2 How to choose sustainable materials?

3 How to reduce waste and emissions?

4 How to increase recyclability and reuse?

5 How to enhance customer satisfaction?

6 Here’s what else to consider

Plant Operations

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