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Last updated on 2024年5月29日

Here's how you can enhance manufacturing operations through new technology: automation.

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In the competitive world of manufacturing, staying ahead means embracing the wave of new technologies. Automation stands out as a transformative force, offering a multitude of ways to enhance operations. By integrating automated solutions, you can streamline processes, reduce errors, and ultimately boost productivity. This isn't just about robots on the assembly line; it's about smart systems that can adapt and learn, making your manufacturing floor more efficient than ever before. Let's explore how you can leverage automation to take your manufacturing operations to the next level.

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SUNIL KUMAR PRUSTY

Battery Electrode manufacturing //Li ion Cell //ZnMno2 // Exide Energy Solution //ex-Godrej& Boyce//B-Tech mechanical…
Jadson S. Vieira

Processos | Indústria 4.0 | Melhoria Contínua | Green Belt em Lean Six Sigma
Daniel Kuepper

1 Robotic Integration

Robotic systems have revolutionized the manufacturing floor, handling repetitive tasks with precision and consistency. By incorporating robots into your operations, you can increase production speeds while minimizing the risk of human error. These machines work tirelessly, allowing for a continuous production cycle that can significantly improve throughput. Moreover, robots can be programmed for various tasks, providing flexibility and scalability as your manufacturing needs evolve.

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SUNIL KUMAR PRUSTY

Battery Electrode manufacturing //Li ion Cell //ZnMno2 // Exide Energy Solution //ex-Godrej& Boyce//B-Tech mechanical BPUT
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Automation is always better than manual work. Automation are should be Hazard free and more safe as compared to Manual work. Automation improve quality and productivity. automation are more flexible and able to do cost reduction. Automation reduces lead times and improve productivity. After automize review the data frequently to ensure quality of automation and products. Implement more pokayoka to make full prove process. Do continuous improvement.

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Agmon David Porat

Corporate Innovation Strategic Leader| Deep Tech Advocate | Investor | Industry 4.0
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Robotic integration in industries is booming! With robots taking over repetitive tasks and ensuring top-notch quality, the market is on a significant rise. But hold onto your hats because humanoid robots are expected to shake things up even more in the next five years! These human-like robots are gearing up to revolutionize the industry, bringing even more efficiency and innovation to the table. So, get ready for a futuristic twist as these humanoid helpers join the ranks of manufacturing superheroes, taking businesses to new heights of productivity and excellence.To delve deeper into the exciting world of Israeli startups in robotics, I recommend checking out a map of these innovative ventures on my LinkedIn page.

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Ana Graciela Jimenez

Lean | Six Sigma | Agile | Scrum | Innovation | Continuous Improvement I Problem solving | Leadership | Analytical Thinking | Engineering
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Analyze your processes and find the value-added, not- value-added operations. We need to understand the process to apply automation in the most impactful, effective, and efficient way. We aim to improve value, empower our workforce, focusing on what they can deliver more value. We can use robotic integration, automating repetitive and risk operations, adding safety and control measures. We can use smart factories to increase data gathering and analysis, helping with indicator communication and data driven actions and decisions. Smart factories can also use augmented reality and virtual reality to improve maintenance and control. All of these should be supported by a strong culture to make it more effective.

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David Castro

Control Enginner / Automation / PLC-Robot-Vision Programmer
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La automatización en base a un robot es un gran cambio al impacto de los resultados donde se busca llegar a un proceso continuo y fluido capaz de llegar a altas velocidades de producción enfocándose principalmente en procesos repetitivos, de riesgo y también de alto esfuerzo.

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Andrew W.

Field Service Engineer
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It’s changing the quality of the products made. Those workers who used to be just line production employees can learn technology in the field and get promoted to the advanced knowledge based levels. Modular based technology allows manufacturers to break into blocks and train any personnel.

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2 Smart Factories

Imagine a manufacturing environment that self-optimizes for efficiency. That's the promise of smart factories, which use a combination of Internet of Things (IoT) devices, artificial intelligence (AI), and big data analytics to monitor and adjust operations in real-time. By adopting smart factory technologies, you can gain insights into every aspect of production, identify bottlenecks, and predict maintenance needs before they result in downtime.

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Jadson S. Vieira

Processos | Indústria 4.0 | Melhoria Contínua | Green Belt em Lean Six Sigma
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O caminho da automa??o das opera??es industriais é um caminho sem volta. Uma fábrica inteligente significa estar conectada com os pontos críticos de medi??o em toda a cadeia produtiva. Isso inclui pesagem, velocidade (nominal de equipamento), temperatura, desperdícios, consumíveis, dentre outros. Um sistema integrado numa composi??o de MES e WMS, capturando informa??es dos CLP's dos equipamentos, é fundamental para a eficiência operacional.

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Daniel Kuepper
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The ultimate goal of the factory of the future is to be largely self-controlled, i.e., it operates autonomously. This does not necessarily mean that it also optimizes itself.

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3 Process Automation

Beyond the physical tasks, automation can transform the way you manage processes. Software systems can automate order processing, inventory management, and even quality control checks. These systems work by setting rules and parameters that, once met, trigger the necessary actions without human intervention. This reduces the administrative burden on your staff and allows for a more streamlined operation where human skills are utilized for more complex decision-making tasks.

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Animesh Prakash,CEng

Engineering Leader | Problem Solver | Science Lover
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Target repetitive tasks (think material handling, quality control) that automation excels at. Analyze costs, benefits, and workforce impact before investing. Upskill your team for human-machine collaboration. Pilot the solution in a controlled area first to iron out any kinks. Track results to continuously improve. Strategic automation unlocks efficiency, innovation, and a future-proofed manufacturing operation!

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JO?O RAMALHO

Técnico eletromecanico na FIASUL Indústria de Fios
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Resposta rápida e resultados melhores, esse é o caminho para nos mantermos competitivos no cenário atual, as mudan?as e tendências do mercado atual s?o constantes, n?o existe outra alternativa contrária ou paralela a situa??o de e se manter atualizado, seja ele em qualquer áreas dos setores industriais e Produ??o.

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4 Data-Driven Decisions

Data is the lifeblood of modern manufacturing operations. Automated systems generate vast amounts of data that, when analyzed properly, can inform strategic decisions. By employing data analytics tools, you can uncover patterns and trends that lead to better forecasting, optimized resource allocation, and more informed strategic planning. This data-driven approach enables you to make decisions based on real-time information, reducing guesswork and enhancing operational efficiency.

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5 Workforce Empowerment

Automation doesn't replace your workforce; it empowers them. By taking over mundane and dangerous tasks, automation allows employees to focus on more engaging and value-added activities. This can lead to higher job satisfaction and opportunities for upskilling. Furthermore, by working alongside automated systems, your workforce can become more tech-savvy and adaptable to the changing manufacturing landscape.

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6 Continuous Improvement

Lastly, automation paves the way for continuous improvement in manufacturing operations. Automated systems can provide feedback loops that help in fine-tuning processes over time. By constantly analyzing performance data, you can make iterative changes that lead to incremental improvements. This philosophy of continuous improvement, or Kaizen, is integral to maintaining competitiveness and ensuring that your manufacturing operations are always at their peak performance.

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Daniel Kuepper
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Technology can help to improve the transparency in a factory, e.g., have a real-time overview on bottlenecks. As such it can help to focus CI efforts on those areas that matter most.

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Inaldo Henrique Medeiros Sena

Técnico mecanico Master
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N?o descordo desse ponto de vista mas n?o nos esque?amos que o feeling do técnico dentro dos processos é e sempre será primordial, exemplo que aconteceu comigo numa empresa nos Estados Unidos. Uma máquina injetora de 32 cavidades trabalhava com 16 fechadas porque o rob? n?o pegava as outras 16 de jeito nenhum, quando nós levamos essa mesma máquina para Manaus descobrimos que o bra?o do rob? estava torto e conseguimos alinhar o bra?o com uma chave Griffo de 32". Resumindo deixamos a máquina trabalhando com todas cavidades abertas e no final virou benchmark. ??

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7 Here’s what else to consider

This is a space to share examples, stories, or insights that don’t fit into any of the previous sections. What else would you like to add?

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Here's how you can enhance manufacturing operations through new technology: automation.

1

2

3

4

5

6

7

1 Robotic Integration

2 Smart Factories

3 Process Automation

4 Data-Driven Decisions

5 Workforce Empowerment

6 Continuous Improvement

7 Here’s what else to consider

Manufacturing Operations

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Here's how you can enhance manufacturing operations through new technology: automation.

1

2

3

4

5

6

7

1 Robotic Integration

2 Smart Factories

3 Process Automation

4 Data-Driven Decisions

5 Workforce Empowerment

6 Continuous Improvement

7 Here’s what else to consider

Manufacturing Operations

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